什么是電纜防火涂料?
電(dian)纜防火涂料是在飾(shi)面型防火涂料基礎上(shang)結合自身要求發展起(qi)來的,因而原料的研(yan)究(jiu)及選用可參考飾(shi)面型防火涂料。
電纜防火涂料作(zuo)(zuo)為特(te)種涂(tu)(tu)料(liao)(liao),除了應(ying)具有普通(tong)涂(tu)(tu)料(liao)(liao)的裝(zhuang)飾作(zuo)(zuo)用和對電纜基(ji)材(cai)提供物理(li)保護外,還需(xu)(xu)要(yao)(yao)具有阻燃耐(nai)火(huo)(huo)(huo)的特(te)殊(shu)功(gong)能(neng)(neng)(neng),這就要(yao)(yao)求(qiu)它們在一(yi)定溫度(du)下能(neng)(neng)(neng)發泡形(xing)成防(fang)火(huo)(huo)(huo)隔熱層。因(yin)此對其基(ji)料(liao)(liao)有一(yi)個特(te)殊(shu)要(yao)(yao)求(qiu),要(yao)(yao)求(qiu)基(ji)料(liao)(liao)能(neng)(neng)(neng)與整個涂(tu)(tu)料(liao)(liao)體系協和,使涂(tu)(tu)料(liao)(liao)既(ji)有良好(hao)的機械(xie)理(li)化性(xing)能(neng)(neng)(neng),又(you)能(neng)(neng)(neng)在受火(huo)(huo)(huo)時(shi)形(xing)成較好(hao)的泡沫隔熱層,為了達到一(yi)定的阻燃耐(nai)火(huo)(huo)(huo)時(shi)間,要(yao)(yao)求(qiu)發泡層在高(gao)溫下也不脫落。另(ling)外電纜橡(xiang)膠(jiao)類材(cai)料(liao)(liao)是(shi)高(gao)彈性(xing)體,并且(qie)電纜需(xu)(xu)要(yao)(yao)經常(chang)檢修移動,這就要(yao)(yao)求(qiu)涂(tu)(tu)層應(ying)具有足夠的耐(nai)伸縮變化的性(xing)能(neng)(neng)(neng),還要(yao)(yao)求(qiu)防(fang)火(huo)(huo)(huo)涂(tu)(tu)料(liao)(liao)對橡(xiang)膠(jiao)電纜類材(cai)料(liao)(liao)無腐蝕(shi)性(xing)能(neng)(neng)(neng)、附(fu)著力好(hao)、室溫固化性(xing)好(hao)、涂(tu)(tu)膜(mo)裝(zhuang)飾性(xing)好(hao)。
上(shang)述這些要(yao)求(qiu)決定了選(xuan)擇(ze)的(de)(de)(de)(de)關鍵(jian)之(zhi)(zhi)一是解決涂(tu)(tu)(tu)料與基(ji)材有(you)良好的(de)(de)(de)(de)黏結性(xing)(xing)(xing)(xing)等(deng)(deng)問(wen)題。另(ling)外,對所選(xuan)用(yong)的(de)(de)(de)(de)樹(shu)(shu)(shu)脂(zhi)(zhi)(zhi)(zhi)基(ji)料進(jin)行改性(xing)(xing)(xing)(xing),使(shi)其配入各種阻燃添加劑后,既有(you)理(li)(li)想(xiang)的(de)(de)(de)(de)防(fang)(fang)(fang)火隔熱性(xing)(xing)(xing)(xing),又能(neng)適應電(dian)線電(dian)纜(lan)地下溝(gou)應用(yong)的(de)(de)(de)(de)環境條件。在電(dian)纜(lan)防(fang)(fang)(fang)火涂(tu)(tu)(tu)料的(de)(de)(de)(de)研(yan)究中,所選(xuan)用(yong)的(de)(de)(de)(de)樹(shu)(shu)(shu)脂(zhi)(zhi)(zhi)(zhi)不僅使(shi)防(fang)(fang)(fang)火涂(tu)(tu)(tu)料有(you)很好的(de)(de)(de)(de)防(fang)(fang)(fang)火效(xiao)果(guo),還(huan)需要(yao)從(cong)應用(yong)的(de)(de)(de)(de)角度出發,要(yao)求(qiu)防(fang)(fang)(fang)火涂(tu)(tu)(tu)料具(ju)有(you)抗水(shui)性(xing)(xing)(xing)(xing)、抗酸(suan)性(xing)(xing)(xing)(xing)、堿性(xing)(xing)(xing)(xing)、防(fang)(fang)(fang)霉性(xing)(xing)(xing)(xing)和電(dian)纜(lan)防(fang)(fang)(fang)腐蝕性(xing)(xing)(xing)(xing)及對電(dian)纜(lan)基(ji)材有(you)較強(qiang)的(de)(de)(de)(de)黏結性(xing)(xing)(xing)(xing)。電(dian)纜(lan)防(fang)(fang)(fang)火涂(tu)(tu)(tu)料的(de)(de)(de)(de)基(ji)料一般選(xuan)用(yong)氯(lv)化橡膠、過氯(lv)乙烯、氨(an)基(ji)樹(shu)(shu)(shu)脂(zhi)(zhi)(zhi)(zhi)、酚醛樹(shu)(shu)(shu)脂(zhi)(zhi)(zhi)(zhi)、丙烯酸(suan)樹(shu)(shu)(shu)脂(zhi)(zhi)(zhi)(zhi)、醇酸(suan)樹(shu)(shu)(shu)脂(zhi)(zhi)(zhi)(zhi)等(deng)(deng)溶劑型樹(shu)(shu)(shu)脂(zhi)(zhi)(zhi)(zhi)和丙烯酸(suan)乳(ru)液(ye)、氯(lv)乙烯一偏二(er)氯(lv)乙烯乳(ru)液(ye)、乳(ru)白膠、苯(ben)丙乳(ru)液(ye)等(deng)(deng)水(shui)溶型樹(shu)(shu)(shu)脂(zhi)(zhi)(zhi)(zhi)。能(neng)用(yong)于制備電(dian)纜(lan)防(fang)(fang)(fang)火涂(tu)(tu)(tu)料的(de)(de)(de)(de)樹(shu)(shu)(shu)脂(zhi)(zhi)(zhi)(zhi)有(you)很多,在實際中經(jing)常采(cai)用(yong)兩種以(yi)上(shang)的(de)(de)(de)(de)樹(shu)(shu)(shu)脂(zhi)(zhi)(zhi)(zhi)混合(he)使(shi)用(yong),相互之(zhi)(zhi)間取長補短,以(yi)獲得理(li)(li)想(xiang)的(de)(de)(de)(de)涂(tu)(tu)(tu)膜性(xing)(xing)(xing)(xing)能(neng)。
電纜防火涂料施工方法
電(dian)(dian)(dian)纜(lan)防火(huo)涂料適用(yong)于(yu)(yu)電(dian)(dian)(dian)廠、工礦、電(dian)(dian)(dian)信和民用(yong)建筑的(de)電(dian)(dian)(dian)線電(dian)(dian)(dian)纜(lan)的(de)阻(zu)燃(ran)處(chu)理,也可(ke)用(yong)于(yu)(yu)木(mu)結構、金屬(shu)結構建筑物(wu)及地下(xia)工程的(de)可(ke)燃(ran)燒(shao)性基材等物(wu)體的(de)防火(huo)保護。
1、電纜防火涂料施工(gong)前(qian)應將(jiang)電纜表面(mian)的浮(fu)塵、油污、雜物等清洗(xi)、打磨干凈,待表面(mian)干燥(zao)后方可進行防火涂料的施工(gong)。
2、電纜防(fang)火涂(tu)料施工采(cai)用(yong)噴涂(tu)、刷涂(tu)等方(fang)法(fa),使用(yong)時應充分(fen)攪拌(ban)均勻,涂(tu)料稍稠(chou)時,可(ke)用(yong)適量自來水進(jin)行稀(xi)釋(shi),以方(fang)便噴涂(tu)為宜。
3、施工(gong)過程(cheng)中及(ji)(ji)涂層未干(gan)時(shi)之前,應防水(shui)、防暴曬、防污染、防移動、防彎曲,如有損壞及(ji)(ji)時(shi)修補。
4、對于塑料、橡(xiang)膠外皮的(de)電線(xian)電纜,一(yi)般(ban)是直接涂(tu)刷5次以上,涂(tu)層厚度為0.5-1mm,大約用量1.5kg/m2,對于包(bao)裝有油紙的(de)絕(jue)緣電纜,應先包(bao)一(yi)層玻璃絲布,再(zai)進行涂(tu)刷,如果在(zai)室(shi)外或者潮濕的(de)環境下施(shi)工,應加配(pei)套罩面清漆。