直流充電樁簡介
直流充電樁可以從功率大小、充電槍的(de)多(duo)少、結構形(xing)式(shi)、安裝方式(shi)等不同維度進行分(fen)(fen)類。其中,按結構形(xing)式(shi)比(bi)較主流的(de)分(fen)(fen)類是(shi)將(jiang)直流充電樁分(fen)(fen)為兩(liang)種:一體式(shi)直流充電樁和分(fen)(fen)體式(shi)直流充電樁。
直流(liu)(liu)充(chong)(chong)(chong)電(dian)(dian)樁的(de)電(dian)(dian)氣部分由主回路(lu)(lu)(lu)和(he)二(er)次回路(lu)(lu)(lu)組成(cheng)(cheng)。主回路(lu)(lu)(lu)的(de)輸(shu)入(ru)是三(san)相(xiang)交流(liu)(liu)電(dian)(dian),經過(guo)輸(shu)入(ru)斷(duan)路(lu)(lu)(lu)器、交流(liu)(liu)智能(neng)電(dian)(dian)能(neng)表(biao)(biao)之后由充(chong)(chong)(chong)電(dian)(dian)模塊(整流(liu)(liu)模塊)將三(san)相(xiang)交流(liu)(liu)電(dian)(dian)轉換為(wei)電(dian)(dian)池可以接受(shou)的(de)直流(liu)(liu)電(dian)(dian),再連接熔(rong)斷(duan)器和(he)充(chong)(chong)(chong)電(dian)(dian)槍,給(gei)電(dian)(dian)動(dong)汽車充(chong)(chong)(chong)電(dian)(dian)。 二(er)次回路(lu)(lu)(lu)由充(chong)(chong)(chong)電(dian)(dian)樁控(kong)制(zhi)(zhi)器、讀卡(ka)器、顯(xian)(xian)示(shi)屏、直流(liu)(liu)電(dian)(dian)表(biao)(biao)等組成(cheng)(cheng)。二(er)次回路(lu)(lu)(lu)還提(ti)(ti)供(gong)“啟(qi)停”控(kong)制(zhi)(zhi)與“急(ji)停”操作(zuo);信號燈(deng)提(ti)(ti)供(gong)“待機”、“充(chong)(chong)(chong)電(dian)(dian)”與“充(chong)(chong)(chong)滿”狀態指示(shi);顯(xian)(xian)示(shi)屏作(zuo)為(wei)人機交互設備則提(ti)(ti)供(gong)刷(shua)卡(ka)、充(chong)(chong)(chong)電(dian)(dian)方式設置(zhi)與啟(qi)停控(kong)制(zhi)(zhi)操作(zuo)。
直流充電樁充電過程
在電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)兩(liang)端加載(zai)直(zhi)流(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya),以(yi)恒定大(da)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)對電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian),電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)的電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)漸漸地(di)緩慢地(di)上(shang)升,上(shang)升到(dao)一(yi)定程(cheng)度,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)達到(dao)標稱值(zhi),SoC達到(dao)95%(針(zhen)對不同電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi),不一(yi)樣)以(yi)上(shang),繼(ji)續以(yi)恒壓(ya)小電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)對電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)。“電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)上(shang)去了,但(dan)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)量沒(mei)有(you)充(chong)(chong)(chong)滿,就(jiu)是沒(mei)有(you)充(chong)(chong)(chong)實,如果(guo)有(you)時間,可(ke)以(yi)改用小電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)充(chong)(chong)(chong)實”。 為(wei)了實現這個(ge)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)過程(cheng),充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)樁(zhuang)在功能上(shang)就(jiu)需要有(you)“直(zhi)流(liu)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)模(mo)塊(kuai)(kuai)(kuai)”提供直(zhi)流(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)源;需要有(you)“充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)樁(zhuang)控(kong)制(zhi)(zhi)器”控(kong)制(zhi)(zhi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)模(mo)塊(kuai)(kuai)(kuai)的“開(kai)機、關機、輸出(chu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)、輸出(chu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)”;需要有(you)“觸摸屏(ping)”作為(wei)人機界面下發(fa)指(zhi)令(ling)(ling),通過控(kong)制(zhi)(zhi)器將“開(kai)機、關機、輸出(chu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)、輸出(chu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)”等指(zhi)令(ling)(ling)下發(fa)給充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)模(mo)塊(kuai)(kuai)(kuai)。從電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)氣層(ceng)面理解的最(zui)簡充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)樁(zhuang)只(zhi)要有(you)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)模(mo)塊(kuai)(kuai)(kuai),控(kong)制(zhi)(zhi)板和(he)觸摸屏(ping)就(jiu)可(ke)以(yi)了; 如果(guo)開(kai)機、關機和(he)輸出(chu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)]輸出(chu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)等指(zhi)令(ling)(ling)在充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)模(mo)塊(kuai)(kuai)(kuai)上(shang)做成幾個(ge)鍵盤(pan),那么一(yi)個(ge)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)模(mo)塊(kuai)(kuai)(kuai)就(jiu)可(ke)以(yi)對電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)了。
直流充電樁充電過程詳解
直流充電樁輸出由(you)9根線(xian)組成,分(fen)別是:
直流電(dian)(dian)源(yuan)線(xian)路:DC+、DC-;設備(bei)地線(xian):PE;充電(dian)(dian)通信線(xian)路:S+、S-;充電(dian)(dian)連接確認線(xian)路:CC1、CC2;低壓輔助電(dian)(dian)源(yuan)線(xian)路:A+、A-。
直(zhi)流充(chong)電樁就是通過這9根線給電動(dong)汽(qi)車進行充(chong)電,其(qi)具(ju)體(ti)的充(chong)電模型如下:
非車載充電機(即直流充電樁)和電動汽車二者通(tong)過車輛插座相(xiang)(xiang)連。S開(kai)關是(shi)一個常閉開(kai)關,與直流充電(dian)槍(qiang)(qiang)頭上的按(an)鍵(jian)(即(ji)機械鎖)相(xiang)(xiang)關聯,當我們按(an)下(xia)充電(dian)槍(qiang)(qiang)頭上的按(an)鍵(jian),S開(kai)關即(ji)打開(kai)。而U1、U2是(shi)一個12V上拉電(dian)壓,R1~R5是(shi)阻值約1000歐的電(dian)阻,R1、R2、R3在(zai)充電(dian)槍(qiang)(qiang)上,R4、R5在(zai)車輛插座上。
車輛接口連接確認階段:
當我們按下槍(qiang)頭(tou)按鍵,插(cha)入車輛插(cha)座,再放開(kai)槍(qiang)頭(tou)按鍵。充電樁的檢測(ce)點1將檢測(ce)到(dao)12V-6V-4V的電平變化。一旦檢測(ce)到(dao)4V、充電樁將判斷充電槍(qiang)插(cha)入成功(gong),車輛接口(kou)完全連接,并將充電槍(qiang)中(zhong)的電子鎖(suo)進行(xing)鎖(suo)定(ding),防止槍(qiang)頭(tou)脫落。
直流充電樁自檢階段:
在車(che)輛接口(kou)完全(quan)連接后(hou)(hou),充(chong)電(dian)(dian)(dian)(dian)樁(zhuang)將閉合(he)K3、K4,使低壓輔助(zhu)供(gong)電(dian)(dian)(dian)(dian)回路(lu)導通(tong),為電(dian)(dian)(dian)(dian)動汽(qi)車(che)控制裝置(zhi)供(gong)電(dian)(dian)(dian)(dian)(有的(de)(de)車(che)輛不需要(yao)供(gong)電(dian)(dian)(dian)(dian))(車(che)輛得(de)到供(gong)電(dian)(dian)(dian)(dian)后(hou)(hou),將根據監測(ce)點(dian)2的(de)(de)電(dian)(dian)(dian)(dian)壓判斷(duan)車(che)輛接口(kou)是否連接,若電(dian)(dian)(dian)(dian)壓值為6V,則車(che)輛裝置(zhi)開始周(zhou)期發送(song)通(tong)信握(wo)手(shou)報文),接著閉合(he)K1、K2,進行絕(jue)(jue)(jue)緣(yuan)檢(jian)測(ce),所謂絕(jue)(jue)(jue)緣(yuan)檢(jian)測(ce),即檢(jian)測(ce)DC線路(lu)的(de)(de)絕(jue)(jue)(jue)緣(yuan)性(xing)(xing)能,保證后(hou)(hou)續充(chong)電(dian)(dian)(dian)(dian)過(guo)程的(de)(de)安(an)全(quan)性(xing)(xing)。絕(jue)(jue)(jue)緣(yuan)檢(jian)測(ce)結束后(hou)(hou),將投入泄(xie)放回路(lu)泄(xie)放能量(liang),并斷(duan)開K1、K2,同時開始周(zhou)期發送(song)通(tong)信握(wo)手(shou)報文。
充電準備就緒階段:
接下來(lai),就(jiu)(jiu)是電(dian)(dian)(dian)(dian)動汽車與直(zhi)流充(chong)電(dian)(dian)(dian)(dian)樁相互(hu)配置(zhi)的階段(duan),車輛(liang)控制(zhi)K5、K6閉(bi)合,使充(chong)電(dian)(dian)(dian)(dian)回路(lu)導通,充(chong)電(dian)(dian)(dian)(dian)樁檢(jian)測到(dao)車輛(liang)端電(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)壓(ya)(ya)正常(電(dian)(dian)(dian)(dian)壓(ya)(ya)與通信(xin)報文描述地電(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)壓(ya)(ya)誤差≤±5%,且在充(chong)電(dian)(dian)(dian)(dian)樁輸出最大、最小電(dian)(dian)(dian)(dian)壓(ya)(ya)的范圍內)后閉(bi)合K1、K2,那么(me)直(zhi)流充(chong)電(dian)(dian)(dian)(dian)線路(lu)導通,電(dian)(dian)(dian)(dian)動汽車就(jiu)(jiu)準備開始(shi)充(chong)電(dian)(dian)(dian)(dian)了(le)。
充電階段:
在充電階段,車輛向充電樁實時發送電池充電(dian)需(xu)求的參數,充電(dian)樁(zhuang)會根據該參數實時調(diao)整充電(dian)電(dian)壓和電(dian)流(liu),并(bing)相互(hu)發送(song)各自的狀態信息(充電(dian)樁(zhuang)輸出電(dian)壓電(dian)流(liu)、車(che)輛電(dian)池電(dian)壓電(dian)流(liu)、SOC等)。
充電結束階段:
車輛(liang)會根據BMS是否達到(dao)充(chong)(chong)(chong)(chong)滿狀態或是受到(dao)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)樁(zhuang)(zhuang)發來的(de)(de)“充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)樁(zhuang)(zhuang)中止(zhi)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)報(bao)文(wen)“來判斷是否結束充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(非(fei)正(zheng)常(chang)條件(jian)(jian)在后續文(wen)章(zhang)進行介紹)。滿足以上充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)結束條件(jian)(jian),車輛(liang)會發送“車輛(liang)中止(zhi)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)報(bao)文(wen)“,在確認充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流小于(yu)5A后斷開K5、K6。充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)樁(zhuang)(zhuang)在達到(dao)操作人員設定的(de)(de)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)結束條件(jian)(jian),或者(zhe)收到(dao)汽車發來的(de)(de)”車輛(liang)中止(zhi)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)報(bao)文(wen)“,會發送”充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)樁(zhuang)(zhuang)中止(zhi)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)報(bao)文(wen)”,并控(kong)制充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)樁(zhuang)(zhuang)停止(zhi)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian),在確認充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流小于(yu)5A后斷開K1、K2,并再(zai)(zai)次投入(ru)泄(xie)放電(dian)(dian)(dian)路,然后再(zai)(zai)斷開K3、K4。