【硬質合(he)金鉆(zhan)頭(tou)】硬質合(he)金鉆(zhan)頭(tou)規(gui)格 硬質合(he)金鉆(zhan)頭(tou)種類
硬質合金鉆頭規格 硬質合金鉆頭種類
硬質合金鉆頭可分為整體硬質合金鉆頭、焊接式硬質(zhi)合(he)金鉆頭、硬質(zhi)可(ke)換(huan)刀片式鉆頭、硬質(zhi)可(ke)換(huan)齒(chi)冠鉆頭整體式硬質合金鉆頭一般即麻花鉆頭,不過整個鉆(zhan)頭(tou)材質為硬質合金材料,這種鉆(zhan)頭(tou)精度較高,可帶內冷卻孔,鉆(zhan)頭(tou)直(zhi)徑一般在20mm以(yi)內,在進口鉆(zhan)頭(tou)品(pin)牌中(zhong)很常見。
焊接(jie)(jie)式硬質(zhi)合金鉆(zhan)(zhan)(zhan)頭,鉆(zhan)(zhan)(zhan)頭頭部為(wei)硬質(zhi)合金材(cai)料,通過焊接(jie)(jie)方式與(yu)鉆(zhan)(zhan)(zhan)體連接(jie)(jie)起來,采用內冷卻方式,加工(gong)精度(du)及(ji)光潔度(du)較高,一般應(ying)用在模具加工(gong)行業,例如槍鉆(zhan)(zhan)(zhan)。
硬質合金可換刀片(pian)(pian)(pian)式鉆(zhan)頭(tou),這種鉆(zhan)頭(tou)頭(tou)部呈錯位(wei)形式安(an)裝(zhuang)2片(pian)(pian)(pian)或4片(pian)(pian)(pian)刀片(pian)(pian)(pian),可換刀片(pian)(pian)(pian)來(lai)延長鉆(zhan)頭(tou)使用(yong)壽命,鉆(zhan)孔效(xiao)率特別高,加(jia)工孔徑較廣,也是采用(yong)內冷卻方(fang)式,簡稱“U鉆(zhan)”、“淺(qian)孔鉆(zhan)”,在機械加(jia)工行業應用(yong)較廣泛。
硬質可換(huan)齒冠鉆頭屬于(yu)一種新型鉆頭,鉆頭頭部切(qie)削部分安裝一片(pian)(pian)可換(huan)硬質合金刀片(pian)(pian),市場用(yong)(yong)這種鉆頭較小,刀片(pian)(pian)通用(yong)(yong)性(xing)不高,價格較貴。
乳化油主(zhu)要(yao)起(qi)冷卻和潤滑作用(yong),同(tong)時還起(qi)到一(yi)(yi)定的(de)防(fang)銹作用(yong),但對(dui)(dui)鑄鐵類(lei)材(cai)料的(de)防(fang)銹效果一(yi)(yi)般,同(tong)時容易變質,成本相(xiang)對(dui)(dui)較低,一(yi)(yi)般應用(yong)一(yi)(yi)些低成本加工行業。
U鉆(zhan)(zhan)材質一般(ban)為高強(qiang)度鋼材,同時表面(mian)采用(yong)涂(tu)層處理,對乳(ru)化油(you)、切削油(you)、切削液均適用(yong),只(zhi)是冷(leng)卻效果不(bu)一樣,通常來說切削液各種性(xing)能(neng)均好(hao)于乳(ru)化油(you),在加工行業中應用(yong)特別廣泛,針對U鉆(zhan)(zhan)鉆(zhan)(zhan)孔用(yong)乳(ru)化油(you)對U鉆(zhan)(zhan)影響不(bu)大,只(zhi)需考慮U鉆(zhan)(zhan)鉆(zhan)(zhan)頭對冷(leng)卻液流(liu)量與壓(ya)力、材料(liao)防銹(xiu)效果等。
U鉆刀(dao)片(pian)市場上常用的有W型刀(dao)片(pian)和S型刀(dao)片(pian)兩種(zhong)
W型刀(dao)片屬(shu)(shu)于一種等(deng)邊(bian)不等(deng)角(jiao)的六邊(bian)形(xing)(xing)刀(dao)片,簡稱“桃形(xing)(xing)刀(dao)片”,S型刀(dao)片屬(shu)(shu)于一種四邊(bian)相等(deng)的“菱形(xing)(xing)刀(dao)片”
W型(xing)刀片可加(jia)工的刃數(shu)為三(san)刃,而S型(xing)刀片可加(jia)工的刃為四刃
S型(xing)刀片(pian)(pian)相(xiang)對W型(xing)刀片(pian)(pian)在U鉆(zhan)打孔(kong)后,盲孔(kong)底面(mian)形狀較平,W型(xing)刀片(pian)(pian)盲孔(kong)底面(mian)凹凸(tu)明顯
S型(xing)刀(dao)片(pian)推出市場(chang)較晚(wan),U鉆(zhan)(zhan)鉆(zhan)(zhan)頭通(tong)(tong)用(yong)性不強,價(jia)格(ge)較貴,而W型(xing)刀(dao)片(pian)基本通(tong)(tong)用(yong)各種U鉆(zhan)(zhan)鉆(zhan)(zhan)頭,價(jia)格(ge)較便宜
總之,在購買合適的U鉆刀(dao)片(pian),先(xian)確認U鉆鉆頭是否(fou)通用市場(chang)上的W型刀(dao)片(pian)或者S型刀(dao)片(pian),同(tong)時還需(xu)考(kao)慮(lv)U鉆刀(dao)片(pian)成(cheng)本問題
而(er)(er)U鉆(zhan)(zhan)加(jia)(jia)工專用(yong)(yong)(yong)設(she)(she)備(bei)(bei)近(jin)幾(ji)年才(cai)出來,市場(chang)還(huan)未普遍(bian)被打開,這種機(ji)床由普通(tong)數控鉆(zhan)(zhan)床升級而(er)(er)成,主(zhu)軸轉速、電(dian)機(ji)功(gong)率等參(can)數提高很多,同時針(zhen)對U鉆(zhan)(zhan)內冷方式增加(jia)(jia)了主(zhu)軸內出水功(gong)能,從而(er)(er)適(shi)用(yong)(yong)(yong)U鉆(zhan)(zhan)切削打孔加(jia)(jia)工,但這種設(she)(she)備(bei)(bei)針(zhen)對產(chan)品有一定的局限(xian)性(xing),同時只(zhi)能用(yong)(yong)(yong)U鉆(zhan)(zhan)鉆(zhan)(zhan)孔加(jia)(jia)工,也可以簡單的叫U鉆(zhan)(zhan)加(jia)(jia)工專用(yong)(yong)(yong)設(she)(she)備(bei)(bei)。
U鉆最(zui)小規格是由U鉆刀(dao)片(pian)(pian)(pian)來確(que)定,而(er)(er)U鉆頭(tou)部刀(dao)片(pian)(pian)(pian)呈錯位安裝,每片(pian)(pian)(pian)刀(dao)片(pian)(pian)(pian)負責切削工件(jian)每個區域(yu),而(er)(er)U鉆最(zui)少是要安裝兩(liang)片(pian)(pian)(pian)刀(dao)片(pian)(pian)(pian),因(yin)此U鉆刀(dao)片(pian)(pian)(pian)大小是直接決定U鉆的大小。
目(mu)前國內(nei)最(zui)(zui)(zui)小(xiao)的U鉆(zhan)刀片分(fen)別(bie)為WC系(xi)列為WCMX030208、SP系(xi)列為SPMG050204兩種(zhong)型號規(gui)(gui)格,而(er)這兩種(zhong)U鉆(zhan)刀片所安裝的U鉆(zhan)目(mu)前國內(nei)最(zui)(zui)(zui)小(xiao)的是直(zhi)徑(jing)13mm,所以說U鉆(zhan)最(zui)(zui)(zui)小(xiao)規(gui)(gui)格為13mm,而(er)長(chang)度最(zui)(zui)(zui)小(xiao)規(gui)(gui)格標(biao)準為2倍(bei)徑(jing)26mm,當然(ran)如若(ruo)某些客戶(hu)要求(qiu)1倍(bei)徑(jing)的,也可以要求(qiu)廠家定(ding)制。
U鉆轉(zhuan)速(su)設定(ding)需要考慮很多方面的(de)因素,例(li)如機床剛(gang)性(xing)、切削冷卻方式、進給量、加(jia)(jia)工(gong)工(gong)藝、U鉆裝夾精度、U鉆長徑比、被加(jia)(jia)工(gong)材料等,如果在(zai)加(jia)(jia)工(gong)同一產品的(de)基礎上除(chu)了加(jia)(jia)工(gong)材料不同,其他(ta)因素是固定(ding)的(de),那么2倍(bei)徑d30鉆用(yong)多少轉(zhuan)速(su),比如果說(shuo)常用(yong)材料碳素鋼S45C、不銹鋼SUS304、鋁合金三種在(zai)沒淬火的(de)情況(kuang)下,參考U鉆切削加(jia)(jia)工(gong)參數及轉(zhuan)速(su)進給表可得:
U鉆(zhan)(zhan)屬于(yu)一種暴力型鉆(zhan)(zhan)頭(tou),采(cai)用(yong)此(ci)鉆(zhan)(zhan)頭(tou)鉆(zhan)(zhan)孔(kong)往(wang)往(wang)需要匹配合適(shi)的(de)機(ji)床,否則暴力U鉆(zhan)(zhan)鉆(zhan)(zhan)孔(kong)時很(hen)容(rong)易產生震(zhen)動。
對(dui)于加工中心不通型號的U鉆需要匹配合適的主軸,比如BT30的主軸最好安裝直徑25以下的U鉆,同時還需考慮機床的電機功率與扭力(li)及過負載數值。
對于數控刀塔車床需要(yao)考慮主軸與Z軸功率與扭力(li)大(da)(da)小(xiao),所以要(yao)根(gen)據車床電機扭力(li)大(da)(da)小(xiao)來(lai)選擇合適的U鉆(zhan),還有根(gen)據U鉆(zhan)進給參數來(lai)控制U鉆(zhan)鉆(zhan)孔(kong)不產生(sheng)震動。
另外在U鉆(zhan)鉆(zhan)孔時(shi)產生(sheng)震動就是利用(yong)U鉆(zhan)擴孔的時(shi)候,由(you)于是一塊U鉆(zhan)刀(dao)片在對材料(liao)進行(xing)切削加(jia)工,從而導(dao)致U鉆(zhan)刀(dao)片阻(zu)力過大而生(sheng)產震動。
U鉆(zhan)作為一種可(ke)換(huan)刀片式鉆(zhan)頭(tou),很多時候都(dou)是用(yong)來鉆(zhan)孔加(jia)工,當然(ran)也有(you)的(de)人利用(yong)標準(zhun)U鉆(zhan)鉆(zhan)出孔徑稍微(wei)大(da)點的(de)孔,比如說直徑25的(de)U鉆(zhan)鉆(zhan)出來的(de)孔徑為25.3,這種原理就(jiu)是利用(yong)U鉆(zhan)與主軸中軸線(xian)偏心(xin)的(de)方(fang)式來鉆(zhan)孔,此方(fang)法就(jiu)是在U鉆(zhan)刀柄上面安裝一個偏心(xin)套(tao),通過偏心(xin)套(tao)的(de)刻度值來微(wei)調偏心(xin)值,但這種偏心(xin)值單邊一般設定(ding)在0.2mm以內,否(fou)則很容易損壞U鉆(zhan)鉆(zhan)頭(tou)。
普通(tong)鉆(zhan)床主要(yao)用(yong)于產品孔(kong)削(xue)加(jia)工,而(er)U鉆(zhan)屬于一種用(yong)于帶刀片式(shi)孔(kong)削(xue)刀具(ju),目前機械加(jia)工車間里面最常見的是普通(tong)搖臂式(shi)鉆(zhan)床,這種普通(tong)搖臂式(shi)鉆(zhan)床主軸箱可上下左右移動,加(jia)工精度相對較低,一般(ban)主軸轉(zhuan)(zhuan)速較低,同(tong)時鉆(zhan)孔(kong)還需安裝莫氏鉆(zhan)夾(jia)頭,而(er)U鉆(zhan)適應于高轉(zhuan)(zhuan)速鉆(zhan)削(xue)加(jia)工,直徑30以(yi)下的U鉆(zhan)一般(ban)轉(zhuan)(zhuan)速在1500轉(zhuan)(zhuan)以(yi)上,同(tong)時還需要(yao)內部(bu)冷卻方式(shi),因此普通(tong)的搖臂式(shi)鉆(zhan)床不適合(he)用(yong)U鉆(zhan)鉆(zhan)孔(kong)加(jia)工。
加工(gong)中心(xin)利用U鉆(zhan)(zhan)進行(xing)鉆(zhan)(zhan)孔加工(gong),在機(ji)械加工(gong)行(xing)業中普遍可以看到,那么在加工(gong)中心(xin)用U鉆(zhan)(zhan)的(de)使用方法的(de)是怎么樣的(de)
首先(xian),我們先(xian)確認需要加(jia)工的(de)(de)孔(kong)(kong)徑(jing)大少、孔(kong)(kong)徑(jing)深度(du)及孔(kong)(kong)徑(jing)精度(du)等(deng),從而(er)選(xuan)擇(ze)合(he)適的(de)(de)U鉆,再(zai)根據(ju)U鉆選(xuan)擇(ze)合(he)適的(de)(de)刀柄夾具及機(ji)床(chuang)。
然后,選(xuan)擇(ze)合適U鉆(zhan)(zhan)(zhan)刀(dao)片通(tong)過螺絲(si)安(an)裝(zhuang)U鉆(zhan)(zhan)(zhan)鉆(zhan)(zhan)(zhan)頭上,再將U鉆(zhan)(zhan)(zhan)通(tong)過螺絲(si)安(an)裝(zhuang)刀(dao)柄(bing)上,通(tong)過刀(dao)柄(bing)拉釘把刀(dao)柄(bing)安(an)裝(zhuang)在加工中心主軸頭上。
最(zui)后,將U鉆(zhan)對零點,根(gen)據U鉆(zhan)大少、U鉆(zhan)倍徑、材料等因素設定合適的轉速進給(gei)參數,再打開內(nei)冷(leng)開關對工件進行鉆(zhan)孔切削(xue)加工。
當然(ran),車床(chuang)使用(yong)(yong)U鉆(zhan)也是需要根據(ju)孔(kong)徑等因素來選擇合(he)適的U鉆(zhan)、刀(dao)(dao)套刀(dao)(dao)座等,然(ran)后用(yong)(yong)螺絲將U鉆(zhan)通過刀(dao)(dao)套安裝在刀(dao)(dao)座上,最后將U鉆(zhan)與車床(chuang)主軸(zhou)對(dui)好(hao)零(ling)點,確保(bao)刀(dao)(dao)具軸(zhou)線與主軸(zhou)同心度在0.03mm以內,可參考(kao)車床(chuang)使用(yong)(yong)U鉆(zhan)注意(yi)事項(xiang),再(zai)設定合(he)理的參數打開冷(leng)卻液對(dui)刀(dao)(dao)具工(gong)件進行鉆(zhan)孔(kong)加(jia)工(gong)。
暴(bao)(bao)力鉆(zhan)在加工時主要以刀片(pian)刃角對工件進行(xing)切(qie)削,因(yin)此(ci)暴(bao)(bao)力鉆(zhan)桿比暴(bao)(bao)力鉆(zhan)刀片(pian)使(shi)用壽(shou)命(ming)要長,但暴(bao)(bao)力鉆(zhan)也需要承受較大的切(qie)削阻力,對于(yu)暴(bao)(bao)力鉆(zhan)壽(shou)命(ming)一般會跟以下幾(ji)個因(yin)素有關(guan);
因此,如果在U鉆(zhan)(zhan)鉆(zhan)(zhan)孔(kong)(kong)之前(qian)給鉆(zhan)(zhan)底孔(kong)(kong),那么U鉆(zhan)(zhan)就可能用一片刀(dao)片對(dui)工件進去切削(xue)鉆(zhan)(zhan)孔(kong)(kong)加工,那么就會導(dao)致(zhi)U鉆(zhan)(zhan)刀(dao)片受力(li)不(bu)均勻(yun),從而導(dao)致(zhi)能夠切削(xue)工件的刀(dao)片磨損很快(kuai),而機床(chuang)震(zhen)動很大,還會影響(xiang)暴力(li)鉆(zhan)(zhan)壽命(ming),鉆(zhan)(zhan)孔(kong)(kong)加工效(xiao)率相(xiang)對(dui)較(jiao)慢,因此U鉆(zhan)(zhan)鉆(zhan)(zhan)孔(kong)(kong)不(bu)需(xu)要底孔(kong)(kong)的。
快(kuai)速鉆(zhan)(zhan)規(gui)格(ge)根據加(jia)(jia)(jia)(jia)工(gong)(gong)直徑(jing)(jing)(jing)(jing)和加(jia)(jia)(jia)(jia)工(gong)(gong)長(chang)(chang)度的(de)倍(bei)徑(jing)(jing)(jing)(jing)可分為(wei)(wei)四種常見規(gui)格(ge),加(jia)(jia)(jia)(jia)工(gong)(gong)長(chang)(chang)度是(shi)加(jia)(jia)(jia)(jia)工(gong)(gong)直徑(jing)(jing)(jing)(jing)的(de)2倍(bei),則(ze)(ze)(ze)(ze)快(kuai)速鉆(zhan)(zhan)規(gui)格(ge)為(wei)(wei)2倍(bei)徑(jing)(jing)(jing)(jing),加(jia)(jia)(jia)(jia)工(gong)(gong)長(chang)(chang)度是(shi)加(jia)(jia)(jia)(jia)工(gong)(gong)直徑(jing)(jing)(jing)(jing)的(de)3倍(bei),則(ze)(ze)(ze)(ze)快(kuai)速鉆(zhan)(zhan)規(gui)格(ge)為(wei)(wei)3倍(bei)徑(jing)(jing)(jing)(jing),加(jia)(jia)(jia)(jia)工(gong)(gong)長(chang)(chang)度是(shi)加(jia)(jia)(jia)(jia)工(gong)(gong)直徑(jing)(jing)(jing)(jing)的(de)4倍(bei),則(ze)(ze)(ze)(ze)快(kuai)速鉆(zhan)(zhan)規(gui)格(ge)為(wei)(wei)4倍(bei)徑(jing)(jing)(jing)(jing),加(jia)(jia)(jia)(jia)工(gong)(gong)長(chang)(chang)度是(shi)加(jia)(jia)(jia)(jia)工(gong)(gong)直徑(jing)(jing)(jing)(jing)的(de)5倍(bei),則(ze)(ze)(ze)(ze)快(kuai)速鉆(zhan)(zhan)規(gui)格(ge)為(wei)(wei)5倍(bei)徑(jing)(jing)(jing)(jing)。
當然可以根據產品圖(tu)紙(zhi)定制合(he)適(shi)的規(gui)格(ge)(ge),比如1倍徑(jing)、2.5倍徑(jing)、4.5倍徑(jing)、6倍徑(jing)等規(gui)格(ge)(ge)。
U鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)是(shi)由(you)兩片(pian)或(huo)(huo)四片(pian)U鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)刀(dao)片(pian)呈錯開形(xing)式(shi)鎖緊在U鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)頭部,而鏟(chan)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)由(you)一(yi)片(pian)刀(dao)片(pian)鎖緊在鏟(chan)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)頭部;U鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)切削加(jia)工時由(you)兩片(pian)或(huo)(huo)四刀(dao)片(pian)受力(li),鏟(chan)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)由(you)一(yi)片(pian)刀(dao)片(pian)受力(li),U鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)價格相比鏟(chan)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)要低許多,鏟(chan)鉆(zhan)(zhan)(zhan)(zhan)(zhan)(zhan)市場應(ying)用范(fan)圍相對較(jiao)低,加(jia)工精度(du)相比較(jiao)高。
而經濟型車床使用(yong)(yong)U鉆(zhan)(zhan)對中(zhong)心高相對較(jiao)難(nan),高低方(fang)向一(yi)般都有(you)配(pei)套(tao)的刀座,高低方(fang)向不用(yong)(yong)找中(zhong)心,X軸方(fang)向中(zhong)心可以用(yong)(yong)鉆(zhan)(zhan)孔(kong)(kong)方(fang)向來找,比如(ru)(ru)U鉆(zhan)(zhan)直徑為20mm,找一(yi)根底(di)孔(kong)(kong)略底(di)大于20mm的料,然后對底(di)孔(kong)(kong)鉆(zhan)(zhan)孔(kong)(kong),如(ru)(ru)果鉆(zhan)(zhan)出來的孔(kong)(kong)為21mm,那(nei)么刀偏值X1輸入,那(nei)么程式的位置就(jiu)是X軸中(zhong)心高,這種方(fang)法就(jiu)是把U鉆(zhan)(zhan)當做(zuo)一(yi)把鏜刀,鏜一(yi)個直徑20mm的孔(kong)(kong)。
U鉆在CNC加工中心(xin)、龍門銑床、刀塔式車(che)床上(shang)使用(yong)較(jiao)多(duo),而(er)機械加工行業(ye)很(hen)多(duo)用(yong)的是平軌(gui)數控(kong)車(che)床,對于這(zhe)種車(che)床也(ye)有很(hen)多(duo)使用(yong)U鉆鉆孔(kong)加工來提高(gao)效(xiao)率。
U鉆(zhan)用多久報(bao)廢(fei)(fei),主要(yao)還需看是(shi)否(fou)對工件孔加工有影響,達(da)到報(bao)廢(fei)(fei)的標(biao)準主要(yao)有;U鉆(zhan)外(wai)圓側面被(bei)磨(mo)(mo)損(sun)影響孔的精度(du)、U鉆(zhan)頭部磨(mo)(mo)損(sun)缺(que)殘缺(que)、U鉆(zhan)螺絲孔磨(mo)(mo)損(sun)刀片(pian)無法更換(huan)安裝(zhuang)、U鉆(zhan)直接斷掉,因此只要(yao)U鉆(zhan)無法鉆(zhan)孔基本上達(da)到報(bao)廢(fei)(fei)標(biao)準。
在(zai)汽車、工程、煤礦等機(ji)械行業,大(da)直(zhi)徑孔加(jia)工越來越普遍,采(cai)用大(da)直(zhi)徑可換刀片式(shi)鉆頭(tou)加(jia)工方(fang)式(shi)比普通鉆頭(tou)外加(jia)工鏜孔方(fang)式(shi)效率提示好幾(ji)倍甚至(zhi)十幾(ji)倍。
大直徑可(ke)(ke)換刀片式鉆(zhan)頭可(ke)(ke)直接在機床上更換刀片,無需(xu)拆裝下來磨屑。
大直(zhi)徑可換(huan)刀片式鉆頭不需(xu)要每次退刀回(hui)屑或引導(dao)孔,效率大幅提升(sheng)。
大(da)直徑(jing)可換刀片式鉆頭擁(yong)有中心出水孔,可以較好的(de)對刀片進行冷卻,延長U鉆刀片使(shi)用(yong)壽命,而且(qie)還有利于排屑。
大直徑可換刀片式鉆(zhan)頭在加工(gong)過程中,鐵屑為斷屑狀態(tai),沒有傳統麻花鉆(zhan)細長纏繞的(de)鐵屑,對孔(kong)壁光潔(jie)度、安(an)全性能大幅提(ti)高
市面上(shang)U鉆(zhan)一(yi)(yi)般用(yong)SP刀(dao)(dao)(dao)片(pian)(pian)和WC刀(dao)(dao)(dao)片(pian)(pian)兩(liang)種(zhong)(zhong),而大多數廠(chang)家在(zai)U鉆(zhan)上(shang)設計刀(dao)(dao)(dao)片(pian)(pian)位均(jun)設計相同,這種(zhong)(zhong)方式(shi)即保證U鉆(zhan)刀(dao)(dao)(dao)片(pian)(pian)通用(yong)性,同時不會因(yin)使用(yong)U鉆(zhan)而購買兩(liang)種(zhong)(zhong)刀(dao)(dao)(dao)片(pian)(pian),也(ye)不會影響(xiang)鉆(zhan)孔(kong)加(jia)(jia)(jia)工效率,只是SP刀(dao)(dao)(dao)片(pian)(pian)加(jia)(jia)(jia)工出來的孔(kong)底較(jiao)(jiao)相對(dui)(dui)較(jiao)(jiao)平,但(dan)一(yi)(yi)把(ba)U鉆(zhan)用(yong)兩(liang)個(ge)不同刀(dao)(dao)(dao)片(pian)(pian),機(ji)械(xie)加(jia)(jia)(jia)工廠(chang)家使用(yong)U鉆(zhan)時,就(jiu)需要購買WC和SP兩(liang)種(zhong)(zhong)U鉆(zhan)刀(dao)(dao)(dao)片(pian)(pian),對(dui)(dui)加(jia)(jia)(jia)工精(jing)度也(ye)沒什(shen)么(me)影響(xiang),因(yin)此一(yi)(yi)把(ba)U鉆(zhan)用(yong)兩(liang)個(ge)不同刀(dao)(dao)(dao)片(pian)(pian)可以使用(yong),但(dan)這種(zhong)(zhong)U鉆(zhan)一(yi)(yi)般市面上(shang)不是很多,相對(dui)(dui)機(ji)械(xie)加(jia)(jia)(jia)工實用(yong)性不強(qiang)。
U鉆在生產行(xing)業(ye)中應(ying)用相對廣泛,特別是(shi)機(ji)械加工(gong)行(xing)業(ye),其快(kuai)(kuai)速鉆孔效率(lv)是(shi)一般麻花鉆頭(tou)無法與之(zhi)相比的;U鉆頭(tou)部屬于可(ke)換(huan)刀片形式,刀片磨損后可(ke)直接(jie)更(geng)換(huan),快(kuai)(kuai)捷方便。
由于(yu)U鉆(zhan)(zhan)(zhan)(zhan)(zhan)一般較粗大(da),在(zai)鉆(zhan)(zhan)(zhan)(zhan)(zhan)孔(kong)(kong)(kong)同(tong)時基本(ben)不存在(zai)鉆(zhan)(zhan)(zhan)(zhan)(zhan)頭斷在(zai)孔(kong)(kong)(kong)中的(de)(de)情況;同(tong)時U鉆(zhan)(zhan)(zhan)(zhan)(zhan)剛性比麻(ma)花鉆(zhan)(zhan)(zhan)(zhan)(zhan)頭要好(hao),可以輕松鉆(zhan)(zhan)(zhan)(zhan)(zhan)直(zhi)徑(jing)60或70的(de)(de)大(da)直(zhi)徑(jing)孔(kong)(kong)(kong);還適(shi)應于(yu)各種(zhong)形狀表(biao)面(mian)加(jia)工(gong),例如擴孔(kong)(kong)(kong)、斜(xie)面(mian)鉆(zhan)(zhan)(zhan)(zhan)(zhan)孔(kong)(kong)(kong)、相交孔(kong)(kong)(kong)、不平整(zheng)表(biao)面(mian)鉆(zhan)(zhan)(zhan)(zhan)(zhan)孔(kong)(kong)(kong)等;在(zai)加(jia)工(gong)精度相對要高出許多,很(hen)多時候(hou)直(zhi)接鉆(zhan)(zhan)(zhan)(zhan)(zhan)出來的(de)(de)孔(kong)(kong)(kong)可以做成品(pin);而(er)且(qie)鉆(zhan)(zhan)(zhan)(zhan)(zhan)孔(kong)(kong)(kong)前無需打引導孔(kong)(kong)(kong)直(zhi)接鉆(zhan)(zhan)(zhan)(zhan)(zhan)入(ru),效率是(shi)普(pu)通(tong)鉆(zhan)(zhan)(zhan)(zhan)(zhan)頭的(de)(de)5-10倍(bei)。
U鉆屬于(yu)可(ke)裝刀片(pian)式鉆頭(tou),同時要考(kao)慮到排屑槽及內冷(leng)螺旋孔的問(wen)題(ti),而且兩片(pian)刀片(pian)呈錯(cuo)位形(xing)式布局,因此是控制鉆頭(tou)直(zhi)徑(jing)最(zui)主要的因素,市面上(shang)目前U鉆規(gui)格(ge)最(zui)小(xiao)直(zhi)徑(jing)為13mm,而最(zui)大(da)的U鉆直(zhi)徑(jing)為70mm,直(zhi)徑(jing)再小(xiao)的U鉆刀片(pian)很難通(tong)用(yong),同時會影響(xiang)排屑及內冷(leng)等問(wen)題(ti),直(zhi)徑(jing)再大(da)的U鉆需(xu)考(kao)慮配(pei)套的機床設備剛(gang)性及刀柄夾具(ju)問(wen)