電加熱器是一種國(guo)際流行(xing)的(de)電加(jia)(jia)熱(re)設備。用(yong)(yong)于對流動(dong)的(de)液態、氣態介(jie)(jie)質的(de)升溫(wen)(wen)、保溫(wen)(wen)、加(jia)(jia)熱(re)。當加(jia)(jia)熱(re)介(jie)(jie)質在壓力作用(yong)(yong)下(xia)通(tong)過(guo)電加(jia)(jia)熱(re)器加(jia)(jia)熱(re)腔(qiang),采用(yong)(yong)流體熱(re)力學原理均(jun)勻地帶(dai)走(zou)電熱(re)元件工(gong)作中所(suo)產生(sheng)的(de)巨大熱(re)量(liang),使被加(jia)(jia)熱(re)介(jie)(jie)質溫(wen)(wen)度達到用(yong)(yong)戶工(gong)藝要求。
w=p×t×η可以得到p=w÷t÷η,這里求功率就用(yong)這個公式(shi)。
首先(xian)我們(men)求出w=cm(t2-t1)=4.2×10×1000×(50-20)=1260000J。其(qi)中水的比熱(re)容是4.2×103 J/(kg℃),水的質量=密度乘以(yi)體(ti)積=1.0X10^3kg/m^3×10m3
p=1260000÷1200÷0.8=1.3125kW。
作為表示(shi)電(dian)流做功快慢的物(wu)理(li)量,一(yi)個用電(dian)器功率(lv)的大(da)小數值上(shang)等于它在1秒內(nei)所消耗(hao)的(de)電能(neng)。如(ru)果在"t"(SI單位為s)這么長的時(shi)間內消耗的電能“W”(SI單位為J),那么這個用電(dian)器(qi)的電(dian)功率就是(shi)P=W/t(定義式)電功(gong)率等于導體兩端電壓與通(tong)過導體電流的乘(cheng)積。
(P=U·I)。對于純電阻電路,計算電功率還可以用公式(shi)P=I^2*R和P=U^2 /R。
根據《2013-2017年中(zhong)國電加熱器行業(ye)發展(zhan)前景前瞻與轉(zhuan)型升級分析(xi)(xi)報告》分析(xi)(xi),電加熱器的用途主要(yao)是一(yi)下5個方面(mian):
一、熱處理(li):各(ge)種金屬的局部(bu)或整體淬火(huo)、退火(huo)、回火(huo)、透(tou)熱;
二、熱 成 型 :整件鍛打(da)、局部鍛打(da)、熱鐓、熱軋(ya);
三、焊 接:各種(zhong)金(jin)屬制品釬焊(han)(han)(han)、各種(zhong)刀具(ju)刀片(pian)、鋸片(pian)鋸齒的焊(han)(han)(han)接、鋼管(guan)、銅(tong)管(guan)焊(han)(han)(han)接、同種(zhong)異種(zhong)金(jin)屬焊(han)(han)(han)接;
四、金屬(shu)(shu)熔煉:金、銀(yin)、銅、鐵、鋁等金屬(shu)(shu)的(真空(kong))熔煉、鑄造(zao)成型及(ji)蒸發鍍膜;
五、高頻加(jia)熱(re)機其它應用(yong):半導體單晶(jing)生(sheng)長、熱(re)配(pei)合、瓶口熱(re)封、牙膏皮(pi)熱(re)封、粉末涂裝、金屬(shu)植入塑料。
六、加熱(re)器是(shi)當(dang)今(jin)社會最流(liu)行的(de)電加熱(re)設備,它(ta)不但有高品質,長壽命。它(ta)對于流(liu)動的(de)液體。
電加熱器的用途
利用電(dian)(dian)(dian)(dian)流的(de)(de)焦耳效應將電(dian)(dian)(dian)(dian)能轉變(bian)成(cheng)熱(re)(re)(re)(re)能以加(jia)(jia)(jia)熱(re)(re)(re)(re)物(wu)(wu)(wu)體(ti)(ti)。通(tong)常(chang)分(fen)為直接電(dian)(dian)(dian)(dian)阻(zu)加(jia)(jia)(jia)熱(re)(re)(re)(re)和(he)間接電(dian)(dian)(dian)(dian)阻(zu)加(jia)(jia)(jia)熱(re)(re)(re)(re)。前者的(de)(de)電(dian)(dian)(dian)(dian)源電(dian)(dian)(dian)(dian)壓直接加(jia)(jia)(jia)到被(bei)加(jia)(jia)(jia)熱(re)(re)(re)(re)物(wu)(wu)(wu)體(ti)(ti)上,當有電(dian)(dian)(dian)(dian)流流過時,被(bei)加(jia)(jia)(jia)熱(re)(re)(re)(re)物(wu)(wu)(wu)體(ti)(ti)本(ben)身(shen)(如電(dian)(dian)(dian)(dian)加(jia)(jia)(jia)熱(re)(re)(re)(re)熨(yun)平(ping)機)便發(fa)熱(re)(re)(re)(re)。可直接電(dian)(dian)(dian)(dian)阻(zu)加(jia)(jia)(jia)熱(re)(re)(re)(re)的(de)(de)物(wu)(wu)(wu)體(ti)(ti)必須(xu)是(shi)導(dao)體(ti)(ti),但要有較高(gao)的(de)(de)電(dian)(dian)(dian)(dian)阻(zu)率(lv)。由(you)于熱(re)(re)(re)(re)量產生于被(bei)加(jia)(jia)(jia)熱(re)(re)(re)(re)物(wu)(wu)(wu)體(ti)(ti)本(ben)身(shen),屬(shu)于內部加(jia)(jia)(jia)熱(re)(re)(re)(re),熱(re)(re)(re)(re)效率(lv)很高(gao)。間接電(dian)(dian)(dian)(dian)阻(zu)加(jia)(jia)(jia)熱(re)(re)(re)(re)需由(you)專門的(de)(de)合金材料或(huo)非金屬(shu)材料制成(cheng)發(fa)熱(re)(re)(re)(re)元件,由(you)發(fa)熱(re)(re)(re)(re)元件產生熱(re)(re)(re)(re)能,通(tong)過輻射、對流和(he)傳(chuan)導(dao)等方(fang)式傳(chuan)到被(bei)加(jia)(jia)(jia)熱(re)(re)(re)(re)物(wu)(wu)(wu)體(ti)(ti)上。由(you)于被(bei)加(jia)(jia)(jia)熱(re)(re)(re)(re)物(wu)(wu)(wu)體(ti)(ti)和(he)發(fa)熱(re)(re)(re)(re)元件分(fen)成(cheng)兩(liang)部分(fen),因此被(bei)加(jia)(jia)(jia)熱(re)(re)(re)(re)物(wu)(wu)(wu)體(ti)(ti)的(de)(de)種類一般不受限制,操(cao)作簡便。
間(jian)接電(dian)阻加熱(re)的(de)(de)發熱(re)元件(jian)所用(yong)材料(liao),一般要求電(dian)阻率(lv)大、電(dian)阻溫(wen)度系數小(xiao),在高(gao)溫(wen)下變形小(xiao)且不易脆化(hua)。常用(yong)的(de)(de)有鐵鋁合金(jin)、鎳鉻合金(jin)等金(jin)屬材料(liao)和碳化(hua)硅、二硅化(hua)鉬等非(fei)金(jin)屬材料(liao)。金(jin)屬發熱(re)元件(jian)的(de)(de)最高(gao)工作(zuo)溫(wen)度,根據(ju)材料(liao)種類可(ke)達1000~1500℃;非(fei)金屬發熱元件的最高工作溫度可達1500~1700℃。后者(zhe)安裝方便,可(ke)熱爐更(geng)換(huan),但它工(gong)作時需要調(diao)壓裝置(zhi),壽命比合金發熱元(yuan)件短,一般用于高溫爐、溫度(du)超過金屬材料發熱元(yuan)件允許最(zui)高工(gong)作溫度(du)的地方和某些(xie)特殊場合。
利用(yong)導體(ti)處于(yu)交變電(dian)磁場中產(chan)生感應電(dian)流(liu)(渦流(liu))所形成的(de)(de)熱(re)(re)效應使導體(ti)本(ben)身(shen)發(fa)熱(re)(re)。根據不同的(de)(de)加(jia)熱(re)(re)工(gong)藝要求,感應加(jia)熱(re)(re)采用(yong)的(de)(de)交流(liu)電(dian)源的(de)(de)頻率有工(gong)頻(50~60赫)、中頻(60~10000赫)和高(gao)(gao)頻(高(gao)(gao)于10000赫(he))。工(gong)頻(pin)電(dian)源就(jiu)是通常(chang)工(gong)業上用的交流電(dian)源,世界上絕大多數國家的工(gong)頻(pin)為50赫。感(gan)應(ying)加(jia)熱用的(de)(de)工頻電源加(jia)到感(gan)應(ying)裝置上的(de)(de)電壓必須是可調的(de)(de)。根據(ju)加(jia)熱設備功率大小和供電網容量(liang)大小,可以(yi)用高壓電源(6~10千伏)通(tong)過(guo)變壓器供電;也可直接將加熱(re)設備接在(zai)380伏(fu)的低壓電網上。
中頻電(dian)(dian)源(yuan)曾在(zai)較長時間內采用中頻發(fa)電(dian)(dian)機組。它由中頻發(fa)電(dian)(dian)機和驅動異步電(dian)(dian)動機組成。這(zhe)種機組的輸出功率一般在(zai)50~1000千瓦范圍(wei)內(nei)。隨著電(dian)(dian)(dian)力電(dian)(dian)(dian)子技術的發(fa)展,已使用(yong)的是(shi)晶(jing)閘管變(bian)(bian)頻(pin)(pin)器中(zhong)頻(pin)(pin)電(dian)(dian)(dian)源。這種中(zhong)頻(pin)(pin)電(dian)(dian)(dian)源利用(yong)晶(jing)閘管先把(ba)(ba)工頻(pin)(pin)交(jiao)流(liu)電(dian)(dian)(dian)變(bian)(bian)換成直流(liu)電(dian)(dian)(dian),再把(ba)(ba)直流(liu)電(dian)(dian)(dian)轉(zhuan)變(bian)(bian)成所需頻(pin)(pin)率(lv)的交(jiao)流(liu)電(dian)(dian)(dian)。由于這種變(bian)(bian)頻(pin)(pin)設備體積小(xiao),重量輕,無噪聲,運行(xing)可靠等,已逐漸取代了中(zhong)頻(pin)(pin)發(fa)電(dian)(dian)(dian)機組(zu)。
高頻電源通(tong)常先用變壓器把三(san)相(xiang) 380伏的電壓(ya)升高到約2萬伏左右的高(gao)電(dian)(dian)(dian)壓,然(ran)后用(yong)閘流(liu)管(guan)或高(gao)壓硅整流(liu)元件把(ba)工頻(pin)交流(liu)電(dian)(dian)(dian)整流(liu)為直流(liu)電(dian)(dian)(dian),再用(yong)電(dian)(dian)(dian)子振(zhen)蕩管(guan)把(ba)直流(liu)電(dian)(dian)(dian)轉變為高(gao)頻(pin)率、高(gao)電(dian)(dian)(dian)壓的交流(liu)電(dian)(dian)(dian)。高(gao)頻(pin)電(dian)(dian)(dian)源設備(bei)的輸出功(gong)率有從幾(ji)十千瓦到幾(ji)百千瓦。
感應(ying)(ying)加熱(re)的物體(ti)必須是導(dao)體(ti)。當高頻(pin)交流(liu)(liu)電(dian)流(liu)(liu)通過導(dao)體(ti)時,導(dao)體(ti)產生趨膚效應(ying)(ying),即導(dao)體(ti)表面電(dian)流(liu)(liu)密(mi)度(du)大,導(dao)體(ti)中心電(dian)流(liu)(liu)密(mi)度(du)小。
感(gan)應加(jia)(jia)熱可(ke)對物體進行(xing)整體均(jun)勻加(jia)(jia)熱和表層加(jia)(jia)熱;可(ke)熔(rong)煉金屬;在高(gao)頻段,改變(bian)加(jia)(jia)熱線圈(又稱感(gan)應器)的形狀(zhuang),還可(ke)進行(xing)任意局部加(jia)(jia)熱。
利用電(dian)(dian)(dian)弧(hu)產生的高(gao)溫加熱物體。電(dian)(dian)(dian)弧(hu)是(shi)兩電(dian)(dian)(dian)極間的氣體放電(dian)(dian)(dian)現象。電(dian)(dian)(dian)弧(hu)的電(dian)(dian)(dian)壓不高(gao)但電(dian)(dian)(dian)流很大,其強大的電(dian)(dian)(dian)流靠電(dian)(dian)(dian)極上蒸發的大量離子所維持,因而電(dian)(dian)(dian)弧(hu)易受周圍磁場的影響(xiang)。當電(dian)(dian)(dian)極間形成電(dian)(dian)(dian)弧(hu)時,電(dian)(dian)(dian)弧(hu)柱的溫度可(ke)達3000~6000K,適于金屬(shu)的高(gao)溫(wen)熔煉。
電(dian)(dian)(dian)弧加(jia)熱(re)(re)(re)(re)(re)有直(zhi)(zhi)接(jie)和間接(jie)電(dian)(dian)(dian)弧加(jia)熱(re)(re)(re)(re)(re)兩種。直(zhi)(zhi)接(jie)電(dian)(dian)(dian)弧加(jia)熱(re)(re)(re)(re)(re)的(de)電(dian)(dian)(dian)弧電(dian)(dian)(dian)流直(zhi)(zhi)接(jie)通過(guo)被加(jia)熱(re)(re)(re)(re)(re)物體,被加(jia)熱(re)(re)(re)(re)(re)物體必須是(shi)電(dian)(dian)(dian)弧的(de)一(yi)個電(dian)(dian)(dian)極(ji)或是(shi)媒質。間接(jie)電(dian)(dian)(dian)弧加(jia)熱(re)(re)(re)(re)(re)的(de)電(dian)(dian)(dian)弧電(dian)(dian)(dian)流不通過(guo)被加(jia)熱(re)(re)(re)(re)(re)物體,主(zhu)要靠電(dian)(dian)(dian)弧輻(fu)射的(de)熱(re)(re)(re)(re)(re)量(liang)加(jia)熱(re)(re)(re)(re)(re)。電(dian)(dian)(dian)弧加(jia)熱(re)(re)(re)(re)(re)的(de)特點是(shi):電(dian)(dian)(dian)弧溫度高,能量(liang)集(ji)中(zhong),煉鋼電(dian)(dian)(dian)弧爐溶池的(de)表面功(gong)率(lv)可達560~1200千(qian)瓦/平方米。但電(dian)(dian)(dian)(dian)(dian)(dian)弧(hu)的(de)噪聲大,其伏安特(te)性(xing)為(wei)負阻特(te)性(xing)(下降特(te)性(xing))。為(wei)了在電(dian)(dian)(dian)(dian)(dian)(dian)弧(hu)加熱時(shi)(shi)保持電(dian)(dian)(dian)(dian)(dian)(dian)弧(hu)的(de)穩(wen)定、在電(dian)(dian)(dian)(dian)(dian)(dian)弧(hu)電(dian)(dian)(dian)(dian)(dian)(dian)流瞬(shun)時(shi)(shi)過零時(shi)(shi)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)電(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)的(de)瞬(shun)時(shi)(shi)值(zhi)(zhi)大于(yu)起弧(hu)電(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)值(zhi)(zhi),同時(shi)(shi)為(wei)了限制(zhi)短路(lu)電(dian)(dian)(dian)(dian)(dian)(dian)流,在電(dian)(dian)(dian)(dian)(dian)(dian)源回路(lu)中,必須(xu)串接一定數值(zhi)(zhi)的(de)電(dian)(dian)(dian)(dian)(dian)(dian)阻器(qi)。
利用(yong)在電(dian)(dian)(dian)場(chang)作用(yong)下高速(su)運(yun)動的(de)(de)電(dian)(dian)(dian)子(zi)(zi)轟擊物(wu)體表面(mian),使之被(bei)加(jia)(jia)熱(re)。進行(xing)電(dian)(dian)(dian)子(zi)(zi)束(shu)(shu)加(jia)(jia)熱(re)的(de)(de)主(zhu)要部件是電(dian)(dian)(dian)子(zi)(zi)束(shu)(shu)發生器,又稱電(dian)(dian)(dian)子(zi)(zi)槍(qiang)。電(dian)(dian)(dian)子(zi)(zi)槍(qiang)主(zhu)要由陰極(ji)(ji)(ji)、聚(ju)束(shu)(shu)極(ji)(ji)(ji)、陽極(ji)(ji)(ji)、電(dian)(dian)(dian)磁(ci)透鏡和偏(pian)轉(zhuan)線圈(quan)等部分(fen)組成。陽極(ji)(ji)(ji)接地,陰極(ji)(ji)(ji)接負高位,聚(ju)焦束(shu)(shu)通(tong)常和陰極(ji)(ji)(ji)同電(dian)(dian)(dian)位,陰極(ji)(ji)(ji)和陽極(ji)(ji)(ji)之間形成加(jia)(jia)速(su)電(dian)(dian)(dian)場(chang)。由陰極(ji)(ji)(ji)發射的(de)(de)電(dian)(dian)(dian)子(zi)(zi),在加(jia)(jia)速(su)電(dian)(dian)(dian)場(chang)作用(yong)下加(jia)(jia)速(su)到很高速(su)度(du),通(tong)過電(dian)(dian)(dian)磁(ci)透鏡聚(ju)焦,再經偏(pian)轉(zhuan)線圈(quan)控制,使電(dian)(dian)(dian)子(zi)(zi)束(shu)(shu)按一定的(de)(de)方向(xiang)射向(xiang)被(bei)加(jia)(jia)熱(re)物(wu)體。
電(dian)子束加(jia)熱(re)的優點是:①控制電子束的電流值Ie,可(ke)以(yi)方便而迅速地改(gai)變加(jia)熱功率;②利用電(dian)磁透鏡(jing)可(ke)以(yi)自(zi)由(you)地變更被加(jia)熱部分或可(ke)以(yi)自(zi)由(you)地調整電(dian)子束(shu)轟(hong)擊部分的面積;③可(ke)增加(jia)功率密(mi)度(du),以(yi)使被轟(hong)擊點(dian)的物質在(zai)瞬間蒸(zheng)發掉。
利(li)用紅(hong)外線輻(fu)射物(wu)體,物(wu)體吸收紅(hong)外線后,將輻(fu)射能轉變(bian)為熱能而被(bei)加熱。
紅(hong)外線(xian)是一(yi)種電磁波(bo)。在太(tai)陽光(guang)譜中(zhong)(zhong),處(chu)在可見光(guang)的紅(hong)端以外,是一(yi)種看不見的輻(fu)射(she)能。在電磁波(bo)譜中(zhong)(zhong),紅(hong)外線(xian)的波(bo)長范圍在0.75~1000微米之間,頻率范圍在3×10~4×10赫之(zhi)間。在工業(ye)應用中,常將紅外光譜劃分(fen)為幾個波段:0.75~3.0微(wei)米為近(jin)紅外線區;3.0~6.0微(wei)米為中紅外(wai)線區;6.0~15.0微米(mi)為(wei)遠紅外線區(qu);15.0~1000微米為極遠紅(hong)(hong)外(wai)(wai)(wai)(wai)線區。不同(tong)物(wu)體對紅(hong)(hong)外(wai)(wai)(wai)(wai)線吸收的(de)能力不同(tong),即使同(tong)一物(wu)體,對不同(tong)波長的(de)紅(hong)(hong)外(wai)(wai)(wai)(wai)線吸收的(de)能力也(ye)不一樣。因此應(ying)用紅(hong)(hong)外(wai)(wai)(wai)(wai)線加熱(re),須根據被加熱(re)物(wu)體的(de)種(zhong)類,選(xuan)擇(ze)合適的(de)紅(hong)(hong)外(wai)(wai)(wai)(wai)線輻射(she)源,使其輻射(she)能量集中在被加熱(re)物(wu)體的(de)吸收波長范圍內,以得到良好的(de)加熱(re)效果。
電(dian)紅外線(xian)加(jia)(jia)熱實際上(shang)是電(dian)阻加(jia)(jia)熱的(de)(de)一(yi)種特殊形式,即以(yi)鎢(wu)、鐵鎳(nie)(nie)或鎳(nie)(nie)鉻合金等材料(liao)作為(wei)輻射(she)體(ti)(ti)(ti),制成輻射(she)源。通(tong)電(dian)后,由(you)于(yu)其電(dian)阻發(fa)熱而產生熱輻射(she)。常用的(de)(de)電(dian)紅外線(xian)加(jia)(jia)熱輻射(she)源有(you)燈(deng)型(xing)(反射(she)式)、管(guan)型(xing)(石英管(guan)式)和板型(xing)(平面式)三種。燈(deng)型(xing)是一(yi)種紅外線(xian)燈(deng)泡,以(yi)鎢(wu)絲為(wei)輻射(she)體(ti)(ti)(ti),鎢(wu)絲密封在(zai)充有(you)惰(duo)性氣體(ti)(ti)(ti)的(de)(de)玻(bo)璃殼(ke)內,如(ru)同普通(tong)照明燈(deng)泡。輻射(she)體(ti)(ti)(ti)通(tong)電(dian)后發(fa)熱(溫度比(bi)一(yi)般照明燈(deng)泡低),從(cong)而發(fa)射(she)出大量波長為(wei)1.2微米左右的紅(hong)外(wai)(wai)線(xian)。若(ruo)在(zai)玻璃(li)殼內(nei)壁(bi)鍍反(fan)射層,可將紅(hong)外(wai)(wai)線(xian)集(ji)中向(xiang)一(yi)個方向(xiang)輻(fu)(fu)射,所以燈型紅(hong)外(wai)(wai)線(xian)輻(fu)(fu)射源也(ye)稱為反(fan)射式(shi)紅(hong)外(wai)(wai)線(xian)輻(fu)(fu)射器。管型紅(hong)外(wai)(wai)線(xian)輻(fu)(fu)射源的管子(zi)是用(yong)石(shi)英(ying)玻璃(li)做成,中間是一(yi)根鎢絲(si),故亦稱石(shi)英(ying)管式(shi)紅(hong)外(wai)(wai)線(xian)輻(fu)(fu)射器。燈型和管型發射的紅(hong)外(wai)(wai)線(xian)的波(bo)長在(zai)0.7~3微米(mi)范圍內,工(gong)作溫度較低,一般用于輕、紡(fang)工(gong)業的(de)加熱(re)、烘(hong)烤、干燥和醫療(liao)中的(de)紅(hong)外(wai)線理(li)療(liao)等。板(ban)(ban)型紅(hong)外(wai)線輻(fu)射源的(de)輻(fu)射表面(mian)是(shi)一個平面(mian),由扁平的(de)電阻(zu)板(ban)(ban)組(zu)成,電阻(zu)板(ban)(ban)的(de)正面(mian)涂有反射系數大的(de)材料,反面(mian)則(ze)涂有反射系數小的(de)材料,所以熱(re)能大部(bu)分由正面(mian)輻(fu)射出去。板(ban)(ban)型的(de)工(gong)作溫度可達(da)到(dao)1000℃以上(shang),可用于鋼鐵材(cai)料和大直徑管道及(ji)容器的焊縫的退(tui)火。
由(you)于紅外線(xian)具有較強的穿透能(neng)力,易(yi)于被物體吸收(shou),并一旦為物體吸收(shou),立即(ji)轉變為熱能(neng);紅外線(xian)加(jia)熱前后能(neng)量(liang)損失小,溫度容易(yi)控制,加(jia)熱質量(liang)高,因此,紅外線(xian)加(jia)熱應用發展很快。
利用(yong)高頻電(dian)(dian)場對絕緣材料進行加熱(re)。主要(yao)加熱(re)對象(xiang)是電(dian)(dian)介(jie)質。電(dian)(dian)介(jie)質置于交變(bian)電(dian)(dian)場中,會被反復極化(電(dian)(dian)介(jie)質在電(dian)(dian)場作用(yong)下(xia),其表面或內部出現等量而極性相(xiang)反的電(dian)(dian)荷的現象(xiang)),從而將電(dian)(dian)場中的電(dian)(dian)能(neng)轉(zhuan)變(bian)成熱(re)能(neng)。
介質加熱使用的電場頻率很高(gao)。在中、短(duan)波(bo)(bo)和超短(duan)波(bo)(bo)波(bo)(bo)段內,頻率為(wei)幾(ji)百(bai)千赫到300兆(zhao)赫,稱為高頻介質加熱,若高于(yu)300兆赫,達到微波(bo)波(bo)段,則(ze)稱(cheng)為微波(bo)介質加(jia)(jia)熱。通(tong)常高(gao)頻介質加(jia)(jia)熱是在(zai)兩(liang)極板間(jian)的(de)電場(chang)(chang)中(zhong)進行的(de);而微波(bo)介質加(jia)(jia)熱則(ze)是在(zai)波(bo)導、諧振腔或者在(zai)微波(bo)天(tian)線的(de)輻(fu)射場(chang)(chang)照射下進行的(de)。
電介(jie)質在高頻電場中(zhong)加熱(re)時,其單位體積內吸取的電功率為P=0.566fEεrtgδ×10(瓦/厘米)
如果用熱(re)量(liang)表示,則為:
H=1.33fEεrtgδ×10(卡(ka)/秒·厘米)
式(shi)中(zhong)f為高頻電(dian)場的頻率,εr為(wei)電介質的相(xiang)對(dui)介電常數,δ為(wei)電介質損耗(hao)角,E為電場強(qiang)度。由公式(shi)可知,電介質(zhi)從高頻電場中吸(xi)取的電功率與電場強(qiang)度E的平方、電場的頻率(lv)f以及(ji)電介質的損(sun)耗角δ成正比(bi)。E和f由外加電場決定,而εr則取決(jue)于(yu)電(dian)介(jie)質(zhi)本身的性質(zhi)。所(suo)以介(jie)質(zhi)加熱的對象主要是介(jie)質(zhi)損耗較大的物質(zhi)。
介質加(jia)熱(re)由于(yu)熱(re)量產生在(zai)電介質(被加(jia)熱(re)物體)內部,因此(ci)與(yu)其(qi)他外(wai)部加(jia)熱(re)相比,加(jia)熱(re)速度快,熱(re)效(xiao)率(lv)高,而且加(jia)熱(re)均勻(yun)。
介質加熱在工業上可以加熱熱凝膠,烘干谷物、紙張、木材,以及其他纖維質材料;還可以對模制前塑料進行預熱,以及橡膠硫化和(he)木材(cai)、塑料等的粘合(he)。選擇適(shi)當的電場頻率和(he)裝置(zhi),可以在加熱膠(jiao)合(he)板時只加熱粘合(he)膠(jiao),而不影響膠(jiao)合(he)板本(ben)身。對(dui)于(yu)均質材(cai)料,可以進行整體加熱。