一、汽車蓄電池檢測儀的檢測方法
傳統蓄電池測試的依據標準
九十年代,世界上幾(ji)乎所有的(de)(de)汽車(che)所用(yong)的(de)(de)電(dian)(dian)池(chi)都是鉛(qian)(qian)酸電(dian)(dian)池(chi),鉛(qian)(qian)酸電(dian)(dian)池(chi)最大的(de)(de)特點(dian)就(jiu)是隨著電(dian)(dian)池(chi)的(de)(de)使用(yong),電(dian)(dian)池(chi)逐漸老化(hua),當電(dian)(dian)池(chi)容量(liang)(liang)降(jiang)低(di)到他原(yuan)本額定(ding)容量(liang)(liang)的(de)(de)80%的(de)(de)時候,電(dian)(dian)池(chi)的(de)(de)容量(liang)(liang)可(ke)能呈“跳(tiao)水式”下降(jiang),這時盡管(guan)該電(dian)(dian)池(chi)可(ke)能仍然(ran)能夠(gou)提供一(yi)定(ding)的(de)(de)能量(liang)(liang),但隨時可(ke)能報廢(fei)。在國際國內的(de)(de)電(dian)(dian)池(chi)行業(ye),都把80%的(de)(de)電(dian)(dian)池(chi)容量(liang)(liang)作為鉛(qian)(qian)酸蓄電(dian)(dian)池(chi)的(de)(de)一(yi)個臨界點(dian),當電(dian)(dian)池(chi)容量(liang)(liang)降(jiang)低(di)到其原(yuan)額定(ding)容量(liang)(liang)的(de)(de)80%的(de)(de)時候,這個電(dian)(dian)池(chi)就(jiu)需要更(geng)換了。
傳統辦法判定電池健康狀況
判(pan)定(ding)電(dian)池(chi)健(jian)(jian)康狀(zhuang)況(kuang)的(de)傳統辦(ban)法就(jiu)是放電(dian),通過放電(dian)來檢測電(dian)池(chi)當下(xia)的(de)實(shi)際容量,從而判(pan)定(ding)電(dian)池(chi)的(de)健(jian)(jian)康狀(zhuang)況(kuang)。對(dui)于汽車電(dian)池(chi)來說,國(guo)際電(dian)池(chi)協會(BCI)規定(ding),在常(chang)溫下(xia)以(yi)1/2的(de)額定(ding)冷起動電(dian)流值(zhi)進行(xing)放電(dian)15秒(CCA),如果電(dian)池(chi)電(dian)壓為9.6V以(yi)上,這個電(dian)池(chi)就(jiu)通過了放電(dian)實(shi)驗(yan),是個健(jian)(jian)康的(de)電(dian)池(chi)。
傳統檢測電池手段不足表現
傳(chuan)統的方(fang)法以外加負載來檢測電池表現:
1、被測試的電(dian)池必(bi)須滿充,至少有12.4V,但(dan)沖滿電(dian)壓(ya)不是(shi)常數,由于測試原理是(shi)放(fang)電(dian),必(bi)然導致測量的結果(guo)變(bian)化;
2、對于同一個電池(chi),無法連續重(zhong)復測(ce)(ce)量,測(ce)(ce)試數(shu)據可(ke)能存(cun)在(zai)讀數(shu)誤差。因為放(fang)電過程,被檢(jian)測(ce)(ce)的電池(chi)在(zai)檢(jian)測(ce)(ce)后,必(bi)須重(zhong)新(xin)充電,才能再(zai)次測(ce)(ce)量;
3、測(ce)試過程發出(chu)大量的熱,連(lian)續測(ce)試,要(yao)配(pei)套(tao)散熱裝置(zhi);
4、測試(shi)過(guo)程要求測試(shi)者訓練有素,由于必須在放電(dian)15秒的瞬間讀出(chu)電(dian)池的電(dian)壓值,會對測試(shi)結(jie)論產(chan)生影響。
傳統不足造成的浪費和影響
正(zheng)是(shi)(shi)(shi)由于傳統(tong)檢(jian)(jian)測電(dian)(dian)池(chi)(chi)手段不足(zu)的(de)(de)原因,電(dian)(dian)池(chi)(chi)經銷商以及汽(qi)車(che)(che)維修(xiu)站、汽(qi)車(che)(che)經銷商常(chang)常(chang)將(jiang)好的(de)(de)電(dian)(dian)池(chi)(chi)作為壞電(dian)(dian)池(chi)(chi)退(tui)回給(gei)廠家(jia)(jia),據美(mei)國的(de)(de)汽(qi)車(che)(che)電(dian)(dian)池(chi)(chi)經銷商INTERSTATE統(tong)計,在(zai)退(tui)回來(lai)的(de)(de)所謂的(de)(de)壞電(dian)(dian)池(chi)(chi)中(zhong),50%的(de)(de)電(dian)(dian)池(chi)(chi)實際上是(shi)(shi)(shi)好的(de)(de),這些(xie)電(dian)(dian)池(chi)(chi)需(xu)要的(de)(de)是(shi)(shi)(shi)充電(dian)(dian),而不是(shi)(shi)(shi)更(geng)換(huan),這部分好電(dian)(dian)池(chi)(chi),只是(shi)(shi)(shi)因為失誤的(de)(de)判斷(duan),無謂地往(wang)返(fan)于廠家(jia)(jia)和經銷商之間(jian),白白造成彼(bi)此(ci)的(de)(de)耗費(fei)。由于許多的(de)(de)汽(qi)車(che)(che)維修(xiu)網點缺乏(fa)高效的(de)(de)檢(jian)(jian)測工具,未能在(zai)車(che)(che)主遇(yu)上問題前及時發現已經衰弱(ruo)的(de)(de)電(dian)(dian)池(chi)(chi),從(cong)而喪失了潛在(zai)的(de)(de)銷售(shou)電(dian)(dian)池(chi)(chi)的(de)(de)機會。傳統(tong)輔助(zhu)使用的(de)(de)比重(zhong)指示(shi)、端電(dian)(dian)壓(ya)等(deng)測試手段反映的(de)(de)都是(shi)(shi)(shi)電(dian)(dian)池(chi)(chi)的(de)(de)充電(dian)(dian)情況(SOC),而非健康(kang)情況(SOJ),無法作為檢(jian)(jian)驗電(dian)(dian)池(chi)(chi)是(shi)(shi)(shi)否需(xu)要更(geng)換(huan)的(de)(de)有(you)效方法。
二、汽車蓄電池檢測儀的檢測原理
電導儀的技術原理
大量的(de)(de)實驗數據表明(ming),電(dian)(dian)(dian)導(dao)(dao)值(zhi)(zhi)與(yu)電(dian)(dian)(dian)池(chi)(chi)容(rong)量呈(cheng)很好的(de)(de)線(xian)形關系(xi)。對于同一種電(dian)(dian)(dian)池(chi)(chi),隨著(zhu)使用后(hou)(hou)電(dian)(dian)(dian)池(chi)(chi)容(rong)量的(de)(de)下降,該電(dian)(dian)(dian)池(chi)(chi)的(de)(de)電(dian)(dian)(dian)導(dao)(dao)值(zhi)(zhi)也(ye)會下降,這樣的(de)(de)一個線(xian)形關系(xi)正(zheng)是電(dian)(dian)(dian)導(dao)(dao)儀能夠(gou)正(zheng)確判定電(dian)(dian)(dian)池(chi)(chi)健康情況(kuang)的(de)(de)基(ji)礎。正(zheng)因(yin)為(wei)如此(ci),國際電(dian)(dian)(dian)氣(qi)和(he)(he)電(dian)(dian)(dian)子工(gong)程師協會(IEEE)正(zheng)式把電(dian)(dian)(dian)導(dao)(dao)測(ce)試法作為(wei)檢(jian)測(ce)鉛酸蓄電(dian)(dian)(dian)池(chi)(chi)的(de)(de)檢(jian)測(ce)標(biao)準之一,在標(biao)準IEEE1118/1996版 的(de)(de)第15頁,明(ming)確指出:電(dian)(dian)(dian)池(chi)(chi)電(dian)(dian)(dian)導(dao)(dao)的(de)(de)測(ce)量是將已知頻率和(he)(he)振(zhen)幅的(de)(de)交流電(dian)(dian)(dian)壓(ya)加到電(dian)(dian)(dian)池(chi)(chi)的(de)(de)兩端,然后(hou)(hou)測(ce)量所產生的(de)(de)電(dian)(dian)(dian)流。交流電(dian)(dian)(dian)導(dao)(dao)值(zhi)(zhi)就(jiu)(jiu)是與(yu)交流電(dian)(dian)(dian)壓(ya)同相的(de)(de)交流電(dian)(dian)(dian)流分量與(yu)交流電(dian)(dian)(dian)壓(ya)的(de)(de)比值(zhi)(zhi)。明(ming)顯的(de)(de)電(dian)(dian)(dian)導(dao)(dao)值(zhi)(zhi)的(de)(de)變化(下降大于20%)就(jiu)(jiu)意味(wei)著(zhu)電(dian)(dian)(dian)池(chi)(chi)性能的(de)(de)變化。
電導儀的工作原理
電(dian)(dian)池(chi)(chi)隨著使用時間的(de)(de)(de)(de)(de)增加,會逐漸老化(hua)(hua),其(qi)老化(hua)(hua)的(de)(de)(de)(de)(de)主要(yao)(yao)原(yuan)(yuan)因(yin)正是(shi)電(dian)(dian)池(chi)(chi)極(ji)(ji)表(biao)面發生硫化(hua)(hua)、腐蝕,活(huo)性材(cai)料(liao)脫落,無法(fa)再進行(xing)(xing)有效的(de)(de)(de)(de)(de)化(hua)(hua)學(xue)反應,這是(shi)絕大(da)(da)部分電(dian)(dian)池(chi)(chi)無法(fa)繼續使用的(de)(de)(de)(de)(de)主要(yao)(yao)原(yuan)(yuan)因(yin)。電(dian)(dian)導(dao)儀的(de)(de)(de)(de)(de)工作原(yuan)(yuan)理就是(shi)通(tong)過測量極(ji)(ji)板(ban)表(biao)面離子的(de)(de)(de)(de)(de)情(qing)況,判定其(qi)化(hua)(hua)學(xue)反應能力,并通(tong)過極(ji)(ji)板(ban)的(de)(de)(de)(de)(de)變化(hua)(hua)來推斷電(dian)(dian)池(chi)(chi)容量的(de)(de)(de)(de)(de)變化(hua)(hua),從而判定電(dian)(dian)池(chi)(chi)的(de)(de)(de)(de)(de)健(jian)康(kang)狀況。電(dian)(dian)導(dao)儀所進行(xing)(xing)的(de)(de)(de)(de)(de)測試(shi)(shi)工作,就是(shi)以電(dian)(dian)池(chi)(chi)實測得的(de)(de)(de)(de)(de)實際電(dian)(dian)導(dao)值與電(dian)(dian)池(chi)(chi)完好時的(de)(de)(de)(de)(de)標準電(dian)(dian)導(dao)值進行(xing)(xing)比(bi)較,如果(guo)差異大(da)(da)到一定程(cheng)度,就可以判定該電(dian)(dian)池(chi)(chi)需(xu)要(yao)(yao)更換了(le)。實踐(jian)證明,電(dian)(dian)導(dao)儀的(de)(de)(de)(de)(de)測試(shi)(shi)結果(guo)與用1/2的(de)(de)(de)(de)(de)值放電(dian)(dian)值(CCA)的(de)(de)(de)(de)(de)測試(shi)(shi)結果(guo)是(shi)吻合的(de)(de)(de)(de)(de)。相對傳(chuan)統(tong)放電(dian)(dian)檢測,電(dian)(dian)導(dao)儀測試(shi)(shi)方(fang)法(fa)彌補(bu)了(le)其(qi)不足(zu)之處。