一、電泳漆電導率正常范圍是多少
電泳漆是一種基于電化學原理的涂料技術,是通過在帶電的涂料顆粒上附著金屬工件,從而形成涂層。電泳涂裝技術具有成本低、涂裝效率高、也能保證涂層附著力強等優點。其中電導率是影響電泳漆涂裝效(xiao)果的重(zhong)要參(can)數。
電(dian)(dian)(dian)(dian)導(dao)(dao)率(lv)是物質對電(dian)(dian)(dian)(dian)流的(de)(de)導(dao)(dao)電(dian)(dian)(dian)(dian)能力,是電(dian)(dian)(dian)(dian)泳漆(qi)(qi)涂(tu)裝(zhuang)過(guo)(guo)程中(zhong)(zhong)的(de)(de)重要參(can)考(kao)參(can)數。在涂(tu)裝(zhuang)前需要測量電(dian)(dian)(dian)(dian)泳漆(qi)(qi)的(de)(de)電(dian)(dian)(dian)(dian)導(dao)(dao)率(lv),以(yi)保證(zheng)涂(tu)裝(zhuang)質量。電(dian)(dian)(dian)(dian)泳漆(qi)(qi)電(dian)(dian)(dian)(dian)導(dao)(dao)率(lv)的(de)(de)正常(chang)范圍一般在1-10 mS/cm之間,具體數值(zhi)還受(shou)到諸(zhu)如溫度、濕(shi)度等(deng)因素的(de)(de)影響(xiang)。若(ruo)電(dian)(dian)(dian)(dian)導(dao)(dao)率(lv)過(guo)(guo)高,說(shuo)明電(dian)(dian)(dian)(dian)泳漆(qi)(qi)中(zhong)(zhong)電(dian)(dian)(dian)(dian)解質濃度過(guo)(guo)高;若(ruo)電(dian)(dian)(dian)(dian)導(dao)(dao)率(lv)過(guo)(guo)低,則說(shuo)明涂(tu)料成分缺失。因此,在電(dian)(dian)(dian)(dian)泳漆(qi)(qi)涂(tu)裝(zhuang)前一定要檢(jian)查電(dian)(dian)(dian)(dian)導(dao)(dao)率(lv)是否在正常(chang)范圍內。
二、電泳漆的電導偏低怎么調節
電泳漆的電導偏(pian)低會嚴重(zhong)影響生(sheng)產效率和生(sheng)產質量,必須及時(shi)找到原因并(bing)進(jin)行(xing)調整。以下是一些常見的調節方法,可以根據具體情況選擇(ze)適宜(yi)的方法進(jin)行(xing)調節。
1、添加電導率增強劑
如果是由于水質問題導(dao)(dao)致電(dian)泳(yong)漆(qi)電(dian)導(dao)(dao)偏低,可(ke)以(yi)添(tian)加電(dian)導(dao)(dao)率(lv)增(zeng)(zeng)強(qiang)劑。常用的(de)(de)電(dian)導(dao)(dao)率(lv)增(zeng)(zeng)強(qiang)劑包括聚乙(yi)二醇、甘油、石蠟等(deng),在(zai)電(dian)泳(yong)槽中(zhong)添(tian)加適量的(de)(de)電(dian)導(dao)(dao)率(lv)增(zeng)(zeng)強(qiang)劑可(ke)以(yi)有效提升電(dian)泳(yong)漆(qi)的(de)(de)電(dian)導(dao)(dao)率(lv)。
2、更換水質
如果是水質(zhi)問題導(dao)致電(dian)(dian)泳漆電(dian)(dian)導(dao)偏低,可以(yi)更換高質(zhi)量(liang)的(de)水源,如去離子水等(deng)。保證(zheng)水質(zhi)清(qing)潔,水溫(wen)適中,可以(yi)顯著提升(sheng)電(dian)(dian)泳漆的(de)電(dian)(dian)導(dao)率。
3、修復電極
如(ru)果(guo)電(dian)極表面發生腐蝕或者老化,可以進行修復(fu)或更(geng)換(huan)。修復(fu)電(dian)極表面可以嘗試采用噴砂(sha)、刮砂(sha)、加電(dian)鍍(du)等方法(fa),讓(rang)電(dian)極表面變得比(bi)較光(guang)滑(hua),提(ti)高其導電(dian)能力(li)。
4、檢查配方
如果問題(ti)是由(you)于配方(fang)不平(ping)衡(heng)導(dao)致(zhi)電泳(yong)液(ye)電導(dao)偏低,則需要檢查配方(fang)并進行調整(zheng)。可(ke)以增加(jia)金屬螯合劑和去離子水之類的添加(jia)劑,增強(qiang)其(qi)導(dao)電能力(li)。
三、電泳漆電導率的測量方法
電(dian)泳漆(qi)電(dian)導(dao)率的(de)測量(liang)方法(fa)是(shi)通(tong)過電(dian)導(dao)計等(deng)儀(yi)器進行(xing)測量(liang)。通(tong)常情況下,電(dian)泳漆(qi)涂裝廠家會(hui)向(xiang)用戶提供相應(ying)的(de)測量(liang)儀(yi)器,用戶可按照(zhao)說明書進行(xing)操作。在進行(xing)測量(liang)時,需要(yao)注(zhu)意電(dian)泳漆(qi)的(de)溫(wen)度與密(mi)度,以及電(dian)極的(de)離子濃度等(deng)因素。