電(dian)風扇工作原理及檢(jian)修(xiu)
風扇的分類:
散熱風扇通常分為以下三(san)類(lei):
軸流式:氣流出口方向與軸心方向相同(tong)。
離心式(shi):利用(yong)離心力作(zuo)用(yong)將氣流沿著葉(xie)片向(xiang)外甩出。
混流(liu)式:擁有以上兩種氣流(liu)方式。
電風扇電路圖
以(yi)上是(shi)(shi)比較常(chang)見(jian)的(de)(de)家用電風扇的(de)(de)電路(lu)圖,從中(zhong)我(wo)們也(ye)不難看出它的(de)(de)一(yi)些原理,但(dan)是(shi)(shi)現(xian)在電風扇產品越(yue)(yue)來(lai)越(yue)(yue)多,其電路(lu)圖也(ye)越(yue)(yue)來(lai)越(yue)(yue)復雜,但(dan)是(shi)(shi)還是(shi)(shi)萬變不離(li)其中(zhong)。
電風扇工作原理
電(dian)(dian)風(feng)扇中(zhong)的電(dian)(dian)流(liu)是交流(liu)電(dian)(dian),主要的工(gong)作原理(li)就是通(tong)電(dian)(dian)線圈在(zai)磁場中(zhong)受力而轉(zhuan)動。電(dian)(dian)能(neng)轉(zhuan)化為(wei)機械能(neng),轉(zhuan)動風(feng)葉,同時由(you)于線圈電(dian)(dian)阻,會產生一(yi)(yi)些(xie)熱(re)能(neng),所以一(yi)(yi)般(ban)電(dian)(dian)風(feng)扇使用過久表面(mian)會熱(re)。電(dian)(dian)風(feng)扇的原理(li)比較簡單,一(yi)(yi)般(ban)在(zai)初中(zhong)的物理(li)課(ke)程(cheng)上都會學到。
電風扇轉不動的原因
首先還是要確定一下是不是一些外部原因。諸如插頭沒有插好,風扇開關沒有全部開啟,一般的風扇還應該注意是否定時的關掉了,如果這些都沒有問題的話,就可能是電風扇扇本身的原因。
電風(feng)(feng)(feng)扇(shan)(shan)(shan)本身的(de)(de)(de)原因可能包(bao)括了風(feng)(feng)(feng)葉(xie)可能太久了,電機(ji)的(de)(de)(de)內阻變大(da),導(dao)致風(feng)(feng)(feng)葉(xie)無(wu)(wu)法(fa)正常轉動;風(feng)(feng)(feng)扇(shan)(shan)(shan)過(guo)熱引起了電機(ji)帶負載能力變差,導(dao)致無(wu)(wu)法(fa)轉動;電機(ji)內部的(de)(de)(de)保護裝置過(guo)熱短(duan)路;電風(feng)(feng)(feng)扇(shan)(shan)(shan)的(de)(de)(de)啟動電容容量變小;電風(feng)(feng)(feng)扇(shan)(shan)(shan)轉軸(zhou)軸(zhou)向間隙過(guo)大(da)也會引發電風(feng)(feng)(feng)扇(shan)(shan)(shan)問(wen)題。
電風扇轉不動的修理方法
先檢查(cha)一(yi)下電(dian)風扇以外(wai)的問(wen)題是不是全部都(dou)弄妥當了(le)(le);然后如果(guo)是風葉不轉的話就(jiu)(jiu)關閉電(dian)源(yuan),在(zai)風葉轉動的軸上(shang)面加一(yi)些(xie)潤滑油;其他的問(wen)題可能就(jiu)(jiu)會涉及到更(geng)換軸套、拆換電(dian)容(rong)、調整墊(dian)片、電(dian)線損(sun)壞更(geng)換電(dian)線等問(wen)題,一(yi)般不是專業的人員就(jiu)(jiu)要請維修(xiu)師傅來看一(yi)下了(le)(le),不過一(yi)般也不是好大的問(wen)題,也花不了(le)(le)多少(shao)錢。
散熱風扇的原理及性能
原理:風扇的工作原理是按能(neng)量(liang)轉化來(lai)實現(xian)的,即:電(dian)能(neng)→電(dian)磁(ci)能(neng)→機械能(neng)→動能(neng)。其電(dian)路原理一般分(fen)為多種形(xing)式,采(cai)用的電(dian)路不同,風扇的性(xing)能(neng)就(jiu)會有差異。
轉 速:轉速(su)(su)指(zhi)風扇(shan)旋(xuan)轉的速(su)(su)度,通常以1分鐘內轉動的圈數來衡量(liang),即:rpm。轉速(su)(su)與(yu)機電繞(rao)線匝數、線徑(jing)(jing)、扇(shan)葉葉輪外徑(jing)(jing)與(yu)底徑(jing)(jing),葉片形狀(zhuang)及所用軸承等因素有關(guan),轉速(su)(su)增大(da),風量(liang)相(xiang)應增大(da)。
轉(zhuan)速(su)(su)值的大(da)小(xiao)(xiao),在一定程(cheng)度上(shang)代(dai)表了(le)風(feng)(feng)(feng)(feng)量的大(da)小(xiao)(xiao),在條件一定時,轉(zhuan)速(su)(su)越大(da),則噪(zao)音及振動會(hui)相應加(jia)大(da),因此,在風(feng)(feng)(feng)(feng)量滿足散熱要求的情況下,應盡量使用低轉(zhuan)速(su)(su)風(feng)(feng)(feng)(feng)扇(shan)(shan)。一般轉(zhuan)速(su)(su)大(da)小(xiao)(xiao)(以DC軸流風(feng)(feng)(feng)(feng)扇(shan)(shan)為例):2510風(feng)(feng)(feng)(feng)扇(shan)(shan)7000~12000rpm;3010風(feng)(feng)(feng)(feng)扇(shan)(shan)5000~9000rpm;4010風(feng)(feng)(feng)(feng)扇(shan)(shan)5000~7000rpm;5010風(feng)(feng)(feng)(feng)扇(shan)(shan)3500~5000rpm;6025風(feng)(feng)(feng)(feng)扇(shan)(shan)2600~4500rpm;7025風(feng)(feng)(feng)(feng)扇(shan)(shan)2400~3600rpm;8025風(feng)(feng)(feng)(feng)扇(shan)(shan)2000~3500rpm;9225風(feng)(feng)(feng)(feng)扇(shan)(shan)1600~3100rpm;12025風(feng)(feng)(feng)(feng)扇(shan)(shan)1500~2500rpm;12038風(feng)(feng)(feng)(feng)扇(shan)(shan)2000~3200rpm。
風扇轉(zhuan)速可(ke)在啟動電腦(nao)時通(tong)過BIOS測(ce)試(shi)(shi)(shi),或通(tong)過其他主(zhu)板自帶的監控(kong)軟件測(ce)試(shi)(shi)(shi);也(ye)可(ke)以(yi)通(tong)過轉(zhuan)速測(ce)試(shi)(shi)(shi)儀測(ce)試(shi)(shi)(shi)。注意(yi):前兩(liang)種(zhong)方式必須(xu)是(shi)支持測(ce)速功能(neng)的風扇才能(neng)測(ce)出。
風量與風壓:風量與風壓的測試(shi)方(fang)法有兩種(zhong),一(yi)是用(yong)風洞儀測試(shi),另一(yi)種(zhong)是用(yong)雙箱法測。但對于一(yi)般用(yong)戶而言,沒有這樣的設備。只能根據廠家提供的數據作為參考,最終要看(kan)降溫效果。
風(feng)(feng)(feng)(feng)量(liang)(liang):風(feng)(feng)(feng)(feng)量(liang)(liang)是(shi)指風(feng)(feng)(feng)(feng)扇通(tong)風(feng)(feng)(feng)(feng)面(mian)(mian)(mian)積平(ping)(ping)(ping)面(mian)(mian)(mian)速(su)度(du)之(zhi)積。通(tong)風(feng)(feng)(feng)(feng)面(mian)(mian)(mian)積是(shi)出口面(mian)(mian)(mian)積減去(qu)渦舌處的(de)(de)投影面(mian)(mian)(mian)積。平(ping)(ping)(ping)面(mian)(mian)(mian)速(su)度(du)是(shi)氣流通(tong)過整個平(ping)(ping)(ping)面(mian)(mian)(mian)的(de)(de)氣體運(yun)動(dong)速(su)度(du),單位是(shi)m3/s 。平(ping)(ping)(ping)面(mian)(mian)(mian)速(su)度(du)一定(ding)時,扇葉(xie)葉(xie)輪外徑越(yue)(yue)大(da),通(tong)風(feng)(feng)(feng)(feng)面(mian)(mian)(mian)積越(yue)(yue)大(da),風(feng)(feng)(feng)(feng)量(liang)(liang)則越(yue)(yue)大(da)。平(ping)(ping)(ping)面(mian)(mian)(mian)速(su)度(du)由轉子的(de)(de)轉速(su)和風(feng)(feng)(feng)(feng)壓決定(ding)。通(tong)風(feng)(feng)(feng)(feng)面(mian)(mian)(mian)積一定(ding)時,平(ping)(ping)(ping)面(mian)(mian)(mian)速(su)度(du)越(yue)(yue)大(da),風(feng)(feng)(feng)(feng)量(liang)(liang)越(yue)(yue)大(da)。風(feng)(feng)(feng)(feng)量(liang)(liang)越(yue)(yue)大(da),空氣吸熱量(liang)(liang)則越(yue)(yue)大(da),空氣流動(dong)轉移(yi)時能夠帶(dai)周能帶(dai)走更多(duo)的(de)(de)熱量(liang)(liang),扇熱效果(guo)越(yue)(yue)明顯。
風(feng)(feng)(feng)壓(ya)(ya)(ya):為進行(xing)正(zheng)常(chang)通風(feng)(feng)(feng),需(xu)要克(ke)(ke)服(fu)風(feng)(feng)(feng)扇(shan)通風(feng)(feng)(feng)行(xing)程(cheng)內(nei)的(de)(de)阻力(li),風(feng)(feng)(feng)扇(shan)必須產生克(ke)(ke)服(fu)送(song)風(feng)(feng)(feng)阻力(li)的(de)(de)壓(ya)(ya)(ya)力(li),測量到的(de)(de)壓(ya)(ya)(ya)力(li)的(de)(de)變化值(zhi)稱為靜壓(ya)(ya)(ya),即最大靜壓(ya)(ya)(ya)與大氣壓(ya)(ya)(ya)的(de)(de)差壓(ya)(ya)(ya)。它是氣體(ti)對平行(xing)于物體(ti)表面作用的(de)(de)壓(ya)(ya)(ya)力(li),靜壓(ya)(ya)(ya)是通過垂直于其表面的(de)(de)孔測量出(chu)來的(de)(de)。把氣體(ti)流動(dong)中所需(xu)要動(dong)能(neng)轉化為壓(ya)(ya)(ya)力(li)形式(shi)稱為動(dong)壓(ya)(ya)(ya)。
為(wei)實(shi)現(xian)送風(feng)(feng)的(de)(de)目的(de)(de),需要有靜壓(ya)和(he)動(dong)(dong)壓(ya)。全(quan)(quan)壓(ya)為(wei)靜壓(ya)與(yu)動(dong)(dong)壓(ya)的(de)(de)代(dai)數和(he),全(quan)(quan)壓(ya)是指由風(feng)(feng)扇所(suo)給(gei)定的(de)(de)的(de)(de)全(quan)(quan)壓(ya)增加量(liang)(liang),即(ji)(ji)風(feng)(feng)扇的(de)(de)出口和(he)進(jin)口之間的(de)(de)全(quan)(quan)壓(ya)之差。在實(shi)際應(ying)用(yong)中(zhong),標稱的(de)(de)最(zui)(zui)大(da)(da)風(feng)(feng)量(liang)(liang)值并不(bu)是實(shi)際扇熱片得(de)到(dao)的(de)(de)送風(feng)(feng)量(liang)(liang),風(feng)(feng)量(liang)(liang)大(da)(da),并不(bu)代(dai)表通(tong)風(feng)(feng)能力強(qiang)。因空(kong)氣流動(dong)(dong)時(shi),氣流在其(qi)流動(dong)(dong)路徑會(hui)遇上扇熱稽片或元件的(de)(de)阻(zu)擾,其(qi)阻(zu)抗會(hui)限制空(kong)氣自由流通(tong)。即(ji)(ji)風(feng)(feng)量(liang)(liang)增大(da)(da)時(shi),風(feng)(feng)壓(ya)會(hui)減小(xiao)。因此(ci)必須有一個最(zui)(zui)佳操(cao)作(zuo)工作(zuo)點(dian)(dian),即(ji)(ji)風(feng)(feng)扇性(xing)(xing)(xing)能曲(qu)線與(yu)風(feng)(feng)阻(zu)曲(qu)線的(de)(de)交(jiao)點(dian)(dian)。在工作(zuo)點(dian)(dian),風(feng)(feng)扇特(te)(te)性(xing)(xing)(xing)曲(qu)線之斜(xie)率(lv)為(wei)最(zui)(zui)小(xiao),而(er)系統特(te)(te)性(xing)(xing)(xing)曲(qu)線之變化率(lv)為(wei)最(zui)(zui)低。注意此(ci)時(shi)的(de)(de)風(feng)(feng)扇靜態效率(lv)(風(feng)(feng)量(liang)(liang)×風(feng)(feng)壓(ya)÷耗電)為(wei)最(zui)(zui)佳。 當(dang)然有時(shi)為(wei)了能減少(shao)系統阻(zu)抗,甚至選用(yong)尺寸較(jiao)小(xiao)的(de)(de)風(feng)(feng)扇,也可以獲得(de)相同的(de)(de)風(feng)(feng)量(liang)(liang)。
風扇的軸承系統:
風扇的(de)(de)(de)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)系(xi)統一般建(jian)議最(zui)好選用(yong)滾(gun)(gun)珠(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng),因(yin)為(wei)扇(shan)(shan)(shan)熱風扇(shan)(shan)(shan)的(de)(de)(de)壽(shou)(shou)命(ming)(ming)通常(chang)取(qu)決于(yu)其軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)的(de)(de)(de)可(ke)靠性(xing),滾(gun)(gun)珠(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)系(xi)統已(yi)被證實具有高(gao)(gao)效率與低生熱的(de)(de)(de)特點。滾(gun)(gun)珠(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)屬滾(gun)(gun)動(dong)摩(mo)擦(ca),由(you)金屬珠(zhu)滾(gun)(gun)動(dong),接(jie)觸面(mian)小(xiao),摩(mo)擦(ca)系(xi)數(shu)小(xiao);而(er)含油(you)(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)為(wei)滑動(dong)摩(mo)擦(ca),接(jie)觸面(mian)大(da),長期(qi)使(shi)用(yong)后,油(you)(you)(you)(you)會揮發,軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)容(rong)易(yi)磨損(sun),摩(mo)擦(ca)系(xi)數(shu)大(da),后期(qi)噪音較(jiao)大(da),壽(shou)(shou)命(ming)(ming)短(duan)。品質好的(de)(de)(de)風扇(shan)(shan)(shan)除了(le)通風量大(da)、風壓高(gao)(gao)以外,可(ke)靠性(xing)也是(shi)非常(chang)重要的(de)(de)(de),風扇(shan)(shan)(shan)使(shi)用(yong)的(de)(de)(de)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)形式在(zai)此顯得(de)非常(chang)重要。高(gao)(gao)速風扇(shan)(shan)(shan)一律(lv)使(shi)用(yong)滾(gun)(gun)珠(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)(Ball bearing)而(er)低速風扇(shan)(shan)(shan)則使(shi)用(yong)成本低廉的(de)(de)(de)含油(you)(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)(Sleeve bearing)。含油(you)(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)風扇(shan)(shan)(shan)只用(yong)一個軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng);而(er)滾(gun)(gun)珠(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)風扇(shan)(shan)(shan)都需要兩個軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng),單(dan)滾(gun)(gun)珠(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng),是(shi)“1 Ball + 1 Sleeve”,依然帶有含油(you)(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)的(de)(de)(de)成分。比單(dan)滾(gun)(gun)珠(zhu)更高(gao)(gao)級的(de)(de)(de)是(shi)雙滾(gun)(gun)珠(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng),即(ji)Two Balls。含油(you)(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)壽(shou)(shou)命(ming)(ming)一般為(wei)10000小(xiao)時,單(dan)滾(gun)(gun)珠(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)為(wei)30000小(xiao)時,雙滾(gun)(gun)珠(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)為(wei)50000小(xiao)時以上(環(huan)境溫(wen)度均設定在(zai)25℃以下時)。風扇(shan)(shan)(shan)使(shi)用(yong)的(de)(de)(de)含油(you)(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)由(you)銅基粉末燒結而(er)成,使(shi)用(yong)含油(you)(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)需加(jia)潤(run)滑油(you)(you)(you)(you)以減少滑動(dong)摩(mo)數(shu),潤(run)滑油(you)(you)(you)(you)由(you)鋰(li)基潤(run)滑脂加(jia)特制機(ji)油(you)(you)(you)(you)調制而(er)成。隨著長時間的(de)(de)(de)運轉(zhuan)(zhuan),軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)內的(de)(de)(de)機(ji)油(you)(you)(you)(you)會揮發而(er)變(bian)(bian)干,摩(mo)擦(ca)系(xi)數(shu)增大(da),風扇(shan)(shan)(shan)運轉(zhuan)(zhuan)受(shou)影響(xiang),可(ke)能(neng)出現異音,轉(zhuan)(zhuan)速偏(pian)慢甚至不轉(zhuan)(zhuan)現象(xiang)。而(er)滾(gun)(gun)珠(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)由(you)滾(gun)(gun)動(dong)摩(mo)擦(ca)取(qu)代了(le)滑動(dong)摩(mo)擦(ca),摩(mo)擦(ca)系(xi)數(shu)小(xiao)并(bing)克服了(le)摩(mo)擦(ca)系(xi)數(shu)容(rong)易(yi)變(bian)(bian)的(de)(de)(de)缺點,因(yin)而(er)運轉(zhuan)(zhuan)穩定性(xing)強,壽(shou)(shou)命(ming)(ming)相(xiang)對要長得(de)多。