一、充電時電源指示燈亮,充電指示燈橙色
首先請檢查(cha)一(yi)下(xia)充(chong)電(dian)(dian)(dian)器(qi)輸(shu)(shu)出插頭(tou)與電(dian)(dian)(dian)池盒的充(chong)電(dian)(dian)(dian)插頭(tou)有(you)(you)沒有(you)(you)插緊。如(ru)確定(ding)沒有(you)(you)問(wen)題,可檢查(cha)一(yi)下(xia)電(dian)(dian)(dian)池盒上面的保險絲管是(shi)(shi)否(fou)開(kai)路(lu)或保險絲座(zuo)有(you)(you)松(song)動接(jie)觸(chu)不良現象。另外,有(you)(you)的車型要把電(dian)(dian)(dian)池鎖打開(kai)后才能(neng)充(chong)電(dian)(dian)(dian)。如(ru)果以上故(gu)障均排(pai)除(chu),考慮一(yi)下(xia)充(chong)電(dian)(dian)(dian)器(qi)輸(shu)(shu)出線(xian)是(shi)(shi)否(fou)開(kai)路(lu),可用(yong)(yong)萬用(yong)(yong)表電(dian)(dian)(dian)壓擋(200V擋)測量一(yi)下(xia)充(chong)電(dian)(dian)(dian)器(qi)的空(kong)載輸(shu)(shu)出電(dian)(dian)(dian)壓,應為41-44V(配(pei)36V電(dian)(dian)(dian)池因充(chong)電(dian)(dian)(dian)器(qi)不同有(you)(you)所(suo)不同),如(ru)沒有(you)(you)的話,可能(neng)是(shi)(shi)充(chong)電(dian)(dian)(dian)器(qi)輸(shu)(shu)出線(xian)開(kai)路(lu),并(bing)將充(chong)電(dian)(dian)(dian)器(qi)打開(kai),換(huan)一(yi)根輸(shu)(shu)出線(xian),即可排(pai)除(chu)故(gu)障。注意:在更換(huan)充(chong)電(dian)(dian)(dian)器(qi)輸(shu)(shu)出線(xian)時,一(yi)定(ding)要注意原機的正負極不要接(jie)反。
二、電源指示燈不亮,充電指示燈也不亮
檢查充(chong)電(dian)(dian)(dian)器(qi)輸(shu)入電(dian)(dian)(dian)源(yuan)(yuan)插(cha)頭與市(shi)電(dian)(dian)(dian)有(you)(you)(you)沒(mei)(mei)有(you)(you)(you)連接好(hao)(hao),可將充(chong)電(dian)(dian)(dian)器(qi)輸(shu)入插(cha)頭插(cha)至正常(chang)的(de)(de)電(dian)(dian)(dian)源(yuan)(yuan)插(cha)座中試一(yi)下(xia),如情況依舊,將充(chong)電(dian)(dian)(dian)器(qi)外殼打開(kai),觀察一(yi)下(xia)機(ji)內(nei)保險(xian)(xian)絲有(you)(you)(you)沒(mei)(mei)有(you)(you)(you)斷,如沒(mei)(mei)有(you)(you)(you)斷,先(xian)檢查一(yi)下(xia)電(dian)(dian)(dian)源(yuan)(yuan)輸(shu)入線是否良好(hao)(hao),在排除電(dian)(dian)(dian)源(yuan)(yuan)輸(shu)入線的(de)(de)故障后(hou)(hou),應(ying)檢查一(yi)下(xia)電(dian)(dian)(dian)路(lu)板上高壓(ya)(ya)區附近的(de)(de)元(yuan)(yuan)器(qi)件(jian)是否有(you)(you)(you)虛焊(han),保險(xian)(xian)絲座是否有(you)(you)(you)接觸不良現象(xiang),重點(dian)檢查變(bian)壓(ya)(ya)器(qi)T1、三極(ji)管V1、V2等是否有(you)(you)(you)虛焊(han)現象(xiang)。另外,R5或R6開(kai)路(lu),也會(hui)引起上述(shu)(shu)故障,如機(ji)內(nei)保險(xian)(xian)絲已斷,則千萬不要更(geng)(geng)換(huan)大安培的(de)(de)保險(xian)(xian)絲管(充(chong)電(dian)(dian)(dian)器(qi)的(de)(de)保險(xian)(xian)絲管一(yi)般為(wei)2A),應(ying)重點(dian)檢查D1-D4、V1、V2、R4、R7及D15、D21有(you)(you)(you)無損(sun)(sun)(sun)(sun)壞,如有(you)(you)(you)損(sun)(sun)(sun)(sun)壞,可用同類型的(de)(de)更(geng)(geng)換(huan)。請(qing)注意,上述(shu)(shu)元(yuan)(yuan)件(jian)損(sun)(sun)(sun)(sun)壞時,可能(neng)會(hui)同時損(sun)(sun)(sun)(sun)壞一(yi)到二個,有(you)(you)(you)時可能(neng)會(hui)同時損(sun)(sun)(sun)(sun)壞好(hao)(hao)幾個,檢修時需要逐一(yi)檢查、更(geng)(geng)換(huan)這些元(yuan)(yuan)件(jian)后(hou)(hou)才能(neng)通電(dian)(dian)(dian)。
三、嚴重發熱,甚至有外殼燒化變形現象
這主(zhu)要(yao)是部(bu)分用(yong)戶(hu)經常隨(sui)車攜(xie)帶造成(cheng)部(bu)分元器件松動引起的故(gu)障(zhang)(zhang)。主(zhu)要(yao)表現為:C18松動虛焊(han)(han)時(shi),會(hui)造成(cheng)V1、V2工作狀態不正常,熱量很(hen)大,嚴重(zhong)時(shi)充電(dian)器外殼變形,電(dian)路板燒焦,導致(zhi)V1、V2損壞,可將C18重(zhong)新焊(han)(han)接(jie)好(hao),檢查V1、V2、R4、R7。如仍不能排(pai)除故(gu)障(zhang)(zhang),則需檢查D15、D21中(zhong)(zhong)是否有一(yi)只(zhi)開(kai)路,另外,有些廠家的輸出整流管采用(yong)一(yi)只(zhi)雙(shuang)二極管,其中(zhong)(zhong)一(yi)只(zhi)開(kai)路亦造成(cheng)上述故(gu)障(zhang)(zhang),有時(shi)該故(gu)障(zhang)(zhang)會(hui)造成(cheng)V1、V2中(zhong)(zhong)一(yi)只(zhi)損壞。需同時(shi)檢查及更換(huan)。
四、發熱量大且伴有異常響聲
故障(zhang)(zhang)原因是輸出(chu)級(ji)消振阻容R31、C17損壞所(suo)致。另外,C12開路或虛焊也會引起(qi)上述故障(zhang)(zhang)。
五、工作時有異常響聲,充不進電
檢查電路板上C8是否有虛焊或損壞,一般更(geng)換C8均能解決。
六、工作時有異常響聲,電源指示燈與充電指示燈暗且閃爍
故障原因(yin)是(shi)IC1損(sun)壞(huai),更(geng)換時務必(bi)小(xiao)心,不要(yao)將(jiang)印制板銅箔損(sun)壞(huai),更(geng)換正常后(hou),需調整(zheng)R28使(shi)充電器輸出電壓在正常工作范圍內。
七、輸出電壓很高
輸出(chu)電(dian)壓很高(大于50V),其故(gu)障(zhang)原因是C15短路(lu)或R26開路(lu),具體判斷時可測量IC1集成電(dian)路(lu)的“1”腳(jiao)電(dian)壓。
注(zhu):更換R26后,應重新調整R28使充電器輸(shu)出電壓保持(chi)正常(chang)。
八、輸出電壓正常,但充電電流很小
檢查R30、R11、R13是(shi)否接(jie)觸不良或損壞,如正(zheng)常請更換IC1即(ji)可排(pai)除故障。
九、輸出電壓正常,充電指示燈無指示或指示不正確
通常(chang)是由于IC2損(sun)壞或LED2損(sun)壞,可更換(huan)。
十、輸出部分銅箔燒斷
打(da)開充(chong)電(dian)器(qi)后(hou)發現充(chong)電(dian)器(qi)輸出(chu)部分銅箔燒斷(duan),這(zhe)通常是將(jiang)電(dian)池正(zheng)負極反接的結果(guo),由此而引起的故障(zhang)(zhang)將(jiang)會導(dao)致充(chong)電(dian)器(qi)許多元件損壞(huai)。如果(guo)充(chong)電(dian)器(qi)保(bao)險(xian)絲沒有(you)(you)壞(huai),則(ze)通常更(geng)換R30、IC1、IC2后(hou)將(jiang)斷(duan)銅箔連上即可恢復(fu)正(zheng)常。如果(guo)充(chong)電(dian)器(qi)的保(bao)險(xian)絲已斷(duan),則(ze)故障(zhang)(zhang)較嚴重D1-D4、V1-V2、R4、R7等均有(you)(you)可能損壞(huai),需測量后(hou)逐一更(geng)換。
1、電(dian)(dian)源(yuan)不啟(qi)動(dong):插電(dian)(dian)源(yuan),大電(dian)(dian)容有300V電(dian)(dian)壓(ya)、拔掉(diao)電(dian)(dian)源(yuan)再(zai)次(ci)測量大電(dian)(dian)容2端還是300V電(dian)(dian)壓(ya)不下(xia)降。給電(dian)(dian)容放電(dian)(dian)后,將啟(qi)動(dong)電(dian)(dian)阻(zu)(zu)換掉(diao)即可。啟(qi)動(dong)電(dian)(dian)阻(zu)(zu)在電(dian)(dian)源(yuan)輸(shu)入(ru)部分,阻(zu)(zu)值150K,功率(lv)2W。
2、電(dian)(dian)(dian)源不啟(qi)動:插電(dian)(dian)(dian),大電(dian)(dian)(dian)容2端(duan)有(you)300V電(dian)(dian)(dian)壓,拔(ba)掉電(dian)(dian)(dian)源,大電(dian)(dian)(dian)容電(dian)(dian)(dian)壓慢(man)慢(man)下降(jiang),將(jiang)(jiang)電(dian)(dian)(dian)路板全部檢查是否(fou)有(you)脫焊的(de)(de)現象,補焊完成后,將(jiang)(jiang)3842換成新的(de)(de),通電(dian)(dian)(dian)試(shi)機即(ji)可(ke)。
3、閃燈:先將電(dian)路板補(bu)焊一(yi)遍,再次試機,如(ru)果還是閃燈,請(qing)檢查(cha)輸(shu)出(chu)端(duan)取樣(yang)電(dian)阻。0.1歐(ou)。3W功(gong)率(lv)。接(jie)在(zai)輸(shu)出(chu)線的(de)負極端(duan),將此電(dian)阻換新即可(ke)。
4、輸出(chu)電(dian)壓高,通(tong)電(dian),電(dian)壓高于70多V,充電(dian)不轉燈,先將電(dian)路板補焊一遍,再(zai)次(ci)試機,如果還是電(dian)壓高,請更換光電(dian)耦合器(qi)、再(zai)次(ci)試機、還是輸出(chu)高,更換431基準穩壓器(qi),再(zai)次(ci)試機。
5、吱吱叫,發熱,充電不足:通電測量大電容(rong)電壓(ya),只要低于300V,一般電容(rong)失效,更換即(ji)可。
6、嚴重發熱,請將風扇(shan)換新即可。
7、輸(shu)出電壓不(bu)穩定,先將電路板補焊(han)一遍,后(hou)試機(ji),然后(hou)將輸(shu)出端電容(rong)63V470UF電容(rong)換新試機(ji)即可。
8、充電不(bu)轉燈(deng),用檢測儀測試各項(xiang)數據,然(ran)后將358或者324換新試機。
9、充電不穩定,有(you)時(shi)候能(neng)充,有(you)時(shi)候不能(neng)沖,用(yong)測試(shi)儀檢測各(ge)項數據,然后將輸入(ru)輸出電源(yuan)線(xian),全部換新(xin),補焊線(xian)路板(ban)試(shi)機(ji)。
10、通(tong)電燒(shao)保險(xian):先(xian)檢測功率管擊(ji)穿沒(mei)有,沒(mei)有的話將4個整流二極管全(quan)部換新,試機。
11、通電(dian)無輸出(chu),通電(dian)試(shi)機,大(da)電(dian)容2端(duan)有300V電(dian)壓,且慢慢下降,首(shou)先檢測輸出(chu)端(duan)大(da)二極管(guan)擊(ji)穿沒有,補焊,再次試(shi)機。
12、通(tong)電亮(liang)2個紅燈:通(tong)電試(shi)機,空(kong)載電壓是否(fou)正常,然(ran)后將358或324換(huan)新試(shi)機。
13、通電無輸(shu)(shu)出(chu),能正(zheng)常啟動,指示燈正(zheng)常,先將(jiang)輸(shu)(shu)出(chu)線換新(xin),對于有繼電器的充電器直接短(duan)路繼電器試機。
14、通電(dian)(dian)閃燈,請(qing)補焊變壓器各引腳,然后試機(ji)(ji),如果依(yi)舊,請(qing)檢查431、光電(dian)(dian)耦合(he)器、輸出(chu)部分各二(er)極管是(shi)否(fou)短路,變壓器磁芯是(shi)否(fou)松動,電(dian)(dian)源(yuan)輸入部分10歐小(xiao)電(dian)(dian)阻是(shi)否(fou)開(kai)路。或代換3842再次試機(ji)(ji)。
15、充電(dian)不(bu)(bu)轉燈,先用測試儀(yi)檢(jian)測各(ge)項數據(ju),一(yi)般充新電(dian)池電(dian)壓(ya)不(bu)(bu)高(gao)于59.5,充半年左右電(dian)池不(bu)(bu)高(gao)于58.8,為正常,高(gao)于此電(dian)壓(ya)可(ke)能不(bu)(bu)轉燈。
16、輸(shu)出電壓(ya)低:補焊線(xian)路板。試機,然后(hou)將輸(shu)入輸(shu)出大電容換新(xin)再次試機。
17、輸(shu)(shu)出低(di),發燙(tang),如果輸(shu)(shu)出電壓低(di)于40多V,且(qie)功(gong)率管,變(bian)壓器發燙(tang),一般為變(bian)壓器有問(wen)題(ti)。
18、啟動困難,有時(shi)候(hou)(hou)能起到有時(shi)候(hou)(hou)不能啟動,補(bu)焊線路板,后試機(ji),如果依舊請將輸入部分小電容(rong)換新再次試機(ji),50V47UF。
19、燒3842,3842換(huan)新后試機(ji)插電聽到一聲喀的一聲響,這是(shi)測量大(da)電容2端電壓300V慢慢將,說明3842又(you)擊穿(chuan)了,先補焊線(xian)(xian)路板,檢查變壓器引腳是(shi)否(fou)松動或(huo)者引線(xian)(xian)是(shi)否(fou)斷(duan)開,輸出部分大(da)二極(ji)管是(shi)否(fou)開路,線(xian)(xian)路板是(shi)否(fou)斷(duan)裂(lie)。
20、以上(shang)故障(zhang)適合于市場上(shang)大部分(fen)單管電(dian)路(lu)充電(dian)器常(chang)見(jian)故障(zhang),操作過(guo)程中可(ke)隨時咨詢技術人員。
如48V充(chong)電(dian)(dian)(dian)(dian)(dian)器,最高電(dian)(dian)(dian)(dian)(dian)壓(ya)不(bu)大(da)于(yu)(yu)59.6V,大(da)于(yu)(yu)此電(dian)(dian)(dian)(dian)(dian)壓(ya),充(chong)電(dian)(dian)(dian)(dian)(dian)可能不(bu)轉(zhuan)燈(deng),低電(dian)(dian)(dian)(dian)(dian)壓(ya)不(bu)低于(yu)(yu)55V,低于(yu)(yu)此電(dian)(dian)(dian)(dian)(dian)壓(ya)造成充(chong)電(dian)(dian)(dian)(dian)(dian)不(bu)足,長時間容易對(dui)電(dian)(dian)(dian)(dian)(dian)池(chi)虧電(dian)(dian)(dian)(dian)(dian)。 電(dian)(dian)(dian)(dian)(dian)流,如48V20A充(chong)電(dian)(dian)(dian)(dian)(dian)器,最大(da)電(dian)(dian)(dian)(dian)(dian)流不(bu)大(da)于(yu)(yu)3A。大(da)于(yu)(yu)3A可能造成電(dian)(dian)(dian)(dian)(dian)池(chi)失水較早,最低不(bu)低于(yu)(yu)2.1A。低壓(ya)此電(dian)(dian)(dian)(dian)(dian)流造成充(chong)電(dian)(dian)(dian)(dian)(dian)不(bu)足。
1、48V新電(dian)(dian)池(chi)(chi)要求(qiu)充(chong)(chong)電(dian)(dian)器(qi)參數,最高電(dian)(dian)壓(ya)58.5---59.7,不(bu)低于(yu)(yu)58V,低于(yu)(yu)58V造成(cheng)(cheng)充(chong)(chong)電(dian)(dian)不(bu)足(zu),高于(yu)(yu)59.7V可能造成(cheng)(cheng)充(chong)(chong)電(dian)(dian)不(bu)轉(zhuan)燈。轉(zhuan)燈電(dian)(dian)流約0.4---0.7A,實(shi)際電(dian)(dian)壓(ya)約55.5V,低于(yu)(yu)50V造成(cheng)(cheng)充(chong)(chong)電(dian)(dian)不(bu)足(zu),長時(shi)間充(chong)(chong)電(dian)(dian)電(dian)(dian)池(chi)(chi)虧(kui)電(dian)(dian)。
2、4820電池要求(qiu)充電最大(da)電流2.4----3.3A,低于2.2A充電慢(man),充電效果差。
3、市(shi)場上低于30元的(de)充(chong)電器實(shi)際功率小,參數設計不精(jing)確(que),請(qing)注意區分。
4、充電器(qi)穩壓電路失效會造成輸出電壓75---130V,充電電池滾(gun)燙(tang)不轉燈。
5、當新電(dian)池(chi)(chi)出(chu)現(xian),續航里(li)(li)程20A電(dian)池(chi)(chi)低(di)于30公(gong)里(li)(li),12A電(dian)池(chi)(chi)低(di)于25公(gong)里(li)(li)請檢查(cha)充電(dian)器各項參數(shu),如果(guo)無法判斷是,請更換(huan)優質充電(dian)器再次(ci)使用,即可(ke)解決問題。
6、新電池遇(yu)到不轉燈時,請更換另外一個優質充(chong)電器試(shi)機。
7、正(zheng)(zheng)常(chang)情(qing)況下(xia)。4820新電池充電時(shi)間(jian)約10小(xiao)(xiao)時(shi)左(zuo)右,續航里程40---60公(gong)里,4812新電池充電時(shi)間(jian)約10小(xiao)(xiao)時(shi)內,里程達到25---40公(gong)里,如果正(zheng)(zheng)常(chang)充電時(shi)間(jian)超(chao)過以上,請更換優質充電器再次使用。
8、有(you)(you)很多(duo)充(chong)電(dian)器內部電(dian)路、輸(shu)入輸(shu)出連線(xian)老化,造成(cheng),有(you)(you)時候能(neng)充(chong)、有(you)(you)時候不能(neng)沖(chong)。嚴重影響電(dian)池,或者充(chong)電(dian)過(guo)程(cheng)中電(dian)路失效,造成(cheng)充(chong)鼓包,如果出現這種情況,請直接更換(huan)優質充(chong)電(dian)器再(zai)次使用。
很多朋友都在問電動車充電器可(ke)不(bu)(bu)(bu)可(ke)以(yi)(yi)通用(yong)這(zhe)個問(wen)題。有(you)回答(da)可(ke)以(yi)(yi)的,有(you)對(dui)(dui)答(da)不(bu)(bu)(bu)可(ke)以(yi)(yi)的。那到底聽誰的呢?買(mai)購網建(jian)(jian)議(yi)(yi):最好用(yong)與電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)車(che)(che)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)配套(tao)的充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器(qi)(qi)。因為一般情(qing)況下,充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器(qi)(qi)是(shi)(shi)(shi)根據電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)車(che)(che)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)大小(xiao)配置(zhi)的,也就是(shi)(shi)(shi)說電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)大小(xiao)和電(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓大小(xiao)的配置(zhi)的。正常(chang)情(qing)況下電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)車(che)(che),四輪電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)車(che)(che),電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)觀光車(che)(che)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)巡邏車(che)(che)都是(shi)(shi)(shi)18v或(huo)者72v都是(shi)(shi)(shi)有(you)一定規格的。但是(shi)(shi)(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)車(che)(che)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)的容量(liang)單位不(bu)(bu)(bu)一定相同。所以(yi)(yi)建(jian)(jian)議(yi)(yi)大家最好是(shi)(shi)(shi)使用(yong)配套(tao)的電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)車(che)(che)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器(qi)(qi)。當然了,我(wo)們知道(dao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)被充(chong)(chong)壞跟充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器(qi)(qi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓有(you)關而(er)(er)不(bu)(bu)(bu)是(shi)(shi)(shi)跟電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)有(you)關。充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器(qi)(qi)長(chang)時間不(bu)(bu)(bu)轉換或(huo)者充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器(qi)(qi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓過高會(hui)導致電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)失水,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)鼓包(bao)等情(qing)況發(fa)生。電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)對(dui)(dui)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)的影響是(shi)(shi)(shi)對(dui)(dui)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)的快慢而(er)(er)已(yi)。但是(shi)(shi)(shi)會(hui)充(chong)(chong)壞電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)車(che)(che)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)。所以(yi)(yi)說電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)車(che)(che)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器(qi)(qi)不(bu)(bu)(bu)是(shi)(shi)(shi)不(bu)(bu)(bu)可(ke)以(yi)(yi)通用(yong),而(er)(er)是(shi)(shi)(shi)最好不(bu)(bu)(bu)要通用(yong)。