一、加工中心的價格是多少
加工中心,又稱CNC加工中心,是從數控銑床發展而來的機械設備,是用電子計數字化信號控制的自動加工設備,它的加工功能很強,不僅零件加工的適應性強、靈活性好,還能加工普通機床無法加工或很難加工的零件,加工精度高、加工質量穩定可靠,在高端裝備制造業領域應用廣泛。加工中心有許多不同的機型和配置,不同機型配置的加工中心,價格也有所不同,此外,使用的數控系統、規格大小、精度、軸數、刀庫選配等因素都會影響到其價格,一般在幾萬元到幾十萬元不等,建議聯系生產廠家進行具體價格確定。在選擇加工中心的時候,要注意考慮結構、傾斜旋轉軸精度、干涉防撞功能、聯動精度、工藝支持等因素,選擇正規優質的加工中心品牌廠家。
二、加工中心編程自學入門容易嗎
數控(kong)編程是(shi)數控(kong)加工中(zhong)(zhong)心(xin)加工準備階段的(de)主要內容(rong)之一(yi),它的(de)作用就是(shi)通過編程確定(ding)加工的(de)程序,讓(rang)加工中(zhong)(zhong)心(xin)按照編寫的(de)工藝流程加工出成品的(de)工件。一(yi)般來說,數控(kong)加工中(zhong)(zhong)心(xin)的(de)編程并不(bu)算太難,參(can)(can)照編程入門(men)書(shu)籍進(jin)行學習(xi)也(ye)可以入門(men),只(zhi)不(bu)過花費的(de)時(shi)間(jian)長一(yi)些,而且有問題也(ye)不(bu)知道(dao)怎么解決;因此,條件允許的(de)話,還(huan)是(shi)建(jian)議參(can)(can)加專門(men)的(de)培(pei)訓班,或(huo)者在車間(jian)內有師傅帶比較好(hao),這樣更容(rong)易(yi)入門(men)。
三、加工中心編程步驟
1、分(fen)析(xi)零件(jian)(jian)(jian)(jian)圖(tu)樣:根(gen)(gen)(gen)據零件(jian)(jian)(jian)(jian)圖(tu)樣,通(tong)過(guo)對零件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)材料、形狀(zhuang)、尺寸和(he)(he)精度(du)、表面質量、毛坯情況和(he)(he)熱(re)處理等要(yao)求(qiu)(qiu)進(jin)行分(fen)析(xi),明確(que)(que)加(jia)工(gong)(gong)(gong)(gong)內容和(he)(he)耍求(qiu)(qiu),選擇(ze)合(he)適的(de)(de)(de)(de)數(shu)(shu)(shu)(shu)控(kong)加(jia)工(gong)(gong)(gong)(gong)中心。2、確(que)(que)定(ding)工(gong)(gong)(gong)(gong)藝(yi)過(guo)程(cheng)(cheng)(cheng):在(zai)分(fen)析(xi)零件(jian)(jian)(jian)(jian)圖(tu)樣的(de)(de)(de)(de)基礎上,確(que)(que)定(ding)零件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)加(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)藝(yi)(如確(que)(que)定(ding)定(ding)位方(fang)式(shi)、選用(yong)(yong)工(gong)(gong)(gong)(gong)裝夾具等)和(he)(he)加(jia)工(gong)(gong)(gong)(gong)路線(如確(que)(que)定(ding)對刀(dao)點、走刀(dao)路線等),并確(que)(que)定(ding)切削(xue)用(yong)(yong)量。3、數(shu)(shu)(shu)(shu)值計(ji)(ji)算(suan):數(shu)(shu)(shu)(shu)值計(ji)(ji)算(suan)就是根(gen)(gen)(gen)據零件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)幾何(he)尺寸和(he)(he)確(que)(que)定(ding)的(de)(de)(de)(de)加(jia)工(gong)(gong)(gong)(gong)路線,計(ji)(ji)算(suan)數(shu)(shu)(shu)(shu)控(kong)加(jia)工(gong)(gong)(gong)(gong)所需(xu)的(de)(de)(de)(de)輸(shu)(shu)入(ru)(ru)數(shu)(shu)(shu)(shu)據;形狀(zhuang)簡單的(de)(de)(de)(de)零件(jian)(jian)(jian)(jian)可(ke)以(yi)直接計(ji)(ji)算(suan),形狀(zhuang)復(fu)雜的(de)(de)(de)(de)零件(jian)(jian)(jian)(jian)則需(xu)要(yao)借助計(ji)(ji)算(suan)機,使(shi)用(yong)(yong)相關軟(ruan)件(jian)(jian)(jian)(jian)進(jin)行計(ji)(ji)算(suan)。4、編寫加(jia)工(gong)(gong)(gong)(gong)程(cheng)(cheng)(cheng)序(xu)(xu)(xu):在(zai)完成工(gong)(gong)(gong)(gong)藝(yi)處理和(he)(he)數(shu)(shu)(shu)(shu)學處理工(gong)(gong)(gong)(gong)作(zuo)后,應根(gen)(gen)(gen)據所使(shi)用(yong)(yong)機床的(de)(de)(de)(de)數(shu)(shu)(shu)(shu)控(kong)系(xi)(xi)(xi)統的(de)(de)(de)(de)指令、程(cheng)(cheng)(cheng)序(xu)(xu)(xu)段格式(shi)、工(gong)(gong)(gong)(gong)藝(yi)過(guo)程(cheng)(cheng)(cheng)、數(shu)(shu)(shu)(shu)值計(ji)(ji)算(suan)結果以(yi)及輔(fu)助操(cao)作(zuo)要(yao)求(qiu)(qiu),按照數(shu)(shu)(shu)(shu)控(kong)系(xi)(xi)(xi)統規定(ding)的(de)(de)(de)(de)程(cheng)(cheng)(cheng)序(xu)(xu)(xu)指令及格式(shi)要(yao)求(qiu)(qiu),逐段編寫零件(jian)(jian)(jian)(jian)加(jia)工(gong)(gong)(gong)(gong)程(cheng)(cheng)(cheng)序(xu)(xu)(xu)。5、程(cheng)(cheng)(cheng)序(xu)(xu)(xu)輸(shu)(shu)入(ru)(ru):把編寫好的(de)(de)(de)(de)程(cheng)(cheng)(cheng)序(xu)(xu)(xu),輸(shu)(shu)入(ru)(ru)到數(shu)(shu)(shu)(shu)控(kong)系(xi)(xi)(xi)統中,常用(yong)(yong)的(de)(de)(de)(de)方(fang)法有以(yi)下兩種:在(zai)數(shu)(shu)(shu)(shu)控(kong)銑(xian)床操(cao)作(zuo)面板上進(jin)行手(shou)工(gong)(gong)(gong)(gong)輸(shu)(shu)入(ru)(ru);利(li)用(yong)(yong)DNC(數(shu)(shu)(shu)(shu)據傳(chuan)輸(shu)(shu))功能,先把程(cheng)(cheng)(cheng)序(xu)(xu)(xu)錄入(ru)(ru)計(ji)(ji)算(suan)機,再由專(zhuan)用(yong)(yong)的(de)(de)(de)(de)CNC傳(chuan)輸(shu)(shu)軟(ruan)件(jian)(jian)(jian)(jian),把加(jia)工(gong)(gong)(gong)(gong)程(cheng)(cheng)(cheng)序(xu)(xu)(xu)輸(shu)(shu)入(ru)(ru)數(shu)(shu)(shu)(shu)控(kong)系(xi)(xi)(xi)統,然后再調出執行,或(huo)邊(bian)傳(chuan)輸(shu)(shu)邊(bian)加(jia)工(gong)(gong)(gong)(gong)。6、程(cheng)(cheng)(cheng)序(xu)(xu)(xu)校(xiao)驗:編制好的(de)(de)(de)(de)程(cheng)(cheng)(cheng)序(xu)(xu)(xu),必須進(jin)行程(cheng)(cheng)(cheng)序(xu)(xu)(xu)運行檢查。加(jia)工(gong)(gong)(gong)(gong)程(cheng)(cheng)(cheng)序(xu)(xu)(xu)一(yi)般應經(jing)過(guo)校(xiao)驗和(he)(he)試(shi)切削(xue)才能用(yong)(yong)于正式(shi)加(jia)工(gong)(gong)(gong)(gong)。
四、加工中心刀具種類有哪些
加(jia)工中(zhong)心使用的(de)刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)一般是數控刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju),種(zhong)類眾多,按(an)結構可分(fen)為(wei)整體式、鑲嵌(qian)式、特(te)殊型式,按(an)材料可分(fen)為(wei)高速(su)鋼刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)、硬質合(he)金刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)、金剛石(shi)刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)、其他材料刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju),按(an)切削(xue)(xue)工藝可分(fen)為(wei)車(che)削(xue)(xue)刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)、鉆(zhan)削(xue)(xue)刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)、鏜削(xue)(xue)刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)、銑(xian)削(xue)(xue)刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)。加(jia)工中(zhong)心常(chang)用的(de)刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)主要有數控立銑(xian)刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)、定點鉆(zhan)、中(zhong)心鉆(zhan)、麻花(hua)鉆(zhan)、群(qun)鉆(zhan)、面銑(xian)刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)、圓鼻刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)、T形刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)、鍵槽刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)、球刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)、內R刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)、燕尾槽銑(xian)刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)、精鏜刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)、鉸刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)、滾壓刀(dao)(dao)(dao)(dao)(dao)(dao)(dao)、旋轉銼等。