什么是送料機
送料機(ji)是(shi)借助機(ji)器運(yun)動(dong)的作用(yong)力(li)加力(li)于材料,對材料進行運(yun)動(dong)運(yun)輸的機(ji)器。送料機(ji)是(shi)輕工(gong)行業、重工(gong)業不(bu)可缺少的設備。
送料機有什么用
用(yong)于粒料、粉(fen)料、片狀料、帶(dai)狀材料等產品(pin)的(de)輸送。在(zai)各行業應用(yong)都十分廣泛。當今社會(hui),越來越多的(de)廠(chang)家(jia)采(cai)用(yong)機械(xie)化輸送,這種方(fang)式代(dai)(dai)替人力(li)勞(lao)動(dong)將成為必然(ran),其(qi)具有較(jiao)高(gao)(gao)的(de)精確度,而且省時,省力(li)還大大減(jian)少了勞(lao)動(dong)強度,降低勞(lao)動(dong)成本(ben)(ben)節約人力(li)資(zi)源。真正的(de)做(zuo)到(dao)了低成本(ben)(ben),高(gao)(gao)回(hui)報。在(zai)今飛速發(fa)展的(de)年代(dai)(dai)這種自(zi)動(dong)化產品(pin)會(hui)受(shou)到(dao)越來越多廠(chang)家(jia)的(de)青睞與(yu)喜歡!
送料機基本特點
1、送料(liao)機輸送路線(xian)布置靈活,適應性廣(guang),可(ke)輸送多種物料(liao);
2、輸送速度快,輸送距離長,輸送能力大(da),能耗低;
3、結構簡(jian)單,自(zi)重輕;
4、送料機可連(lian)續輸送,工(gong)作平穩(wen),不損(sun)傷被輸送物料;操作簡(jian)單(dan),安全可靠(kao),保(bao)養檢修容易(yi),維(wei)修管理費用低。
送料機的分類
1、按機型分類
新型夾式送(song)料(liao)(liao)機(ji)、NC(數(shu)控)滾輪送(song)料(liao)(liao)機(ji)、三合一送(song)料(liao)(liao)機(ji)、空氣自動送(song)料(liao)(liao)機(ji)、齒輪更換式送(song)料(liao)(liao)機(ji)等。
2、送料機的材料種類
(1)片料(liao)送料(liao)機(ji):有機(ji)械手,片料(liao)伺(si)服送料(liao)機(ji),空氣片料(liao)送料(liao)機(ji),自動化取料(liao)送料(liao)機(ji)。不需要使用(yong)(yong)卷料(liao)作為原材料(liao),可(ke)(ke)以(yi)配合(he)單沖模,復合(he)模,級進模進行連續(xu)沖壓(ya)下(xia)料(liao)作業,作業效率是人工(gong)的2至(zhi)10倍且無人為疏(shu)忽(hu)。我司開發的片料(liao)送料(liao)機(ji)通用(yong)(yong)性強(qiang),適用(yong)(yong)面廣,大(da)小(xiao)皆(jie)宜,厚(hou)薄均(jun)可(ke)(ke)。一臺送料(liao)機(ji)可(ke)(ke)以(yi)方(fang)便(bian)地安(an)裝到任意一臺沖床上使用(yong)(yong),安(an)裝調試非常方(fang)便(bian),特別能適應小(xiao)批量(liang)多規格的自動化生(sheng)產(chan),更能適應中大(da)批量(liang)的自動化生(sheng)產(chan)。
(2)條(tiao)料(liao)(liao)(liao)(liao)送(song)(song)(song)料(liao)(liao)(liao)(liao)機(ji)(ji):有自(zi)(zi)動(dong)(dong)夾料(liao)(liao)(liao)(liao)送(song)(song)(song)料(liao)(liao)(liao)(liao)機(ji)(ji),自(zi)(zi)動(dong)(dong)取料(liao)(liao)(liao)(liao)送(song)(song)(song)料(liao)(liao)(liao)(liao)機(ji)(ji),自(zi)(zi)動(dong)(dong)上料(liao)(liao)(liao)(liao)送(song)(song)(song)料(liao)(liao)(liao)(liao)機(ji)(ji),全(quan)自(zi)(zi)動(dong)(dong)夾料(liao)(liao)(liao)(liao)送(song)(song)(song)料(liao)(liao)(liao)(liao)機(ji)(ji)。條(tiao)料(liao)(liao)(liao)(liao)送(song)(song)(song)料(liao)(liao)(liao)(liao)機(ji)(ji)是根(gen)據客(ke)戶機(ji)(ji)床和材(cai)(cai)料(liao)(liao)(liao)(liao)量身定做。整疊(die)(die)材(cai)(cai)料(liao)(liao)(liao)(liao)疊(die)(die)放在(zai)料(liao)(liao)(liao)(liao)架(jia),由(you)機(ji)(ji)械(xie)手自(zi)(zi)動(dong)(dong)搬(ban)運、自(zi)(zi)動(dong)(dong)送(song)(song)(song)料(liao)(liao)(liao)(liao)沖(chong)壓。如(ru)果材(cai)(cai)料(liao)(liao)(liao)(liao)間(jian)油過多導致(zhi)兩(liang)片材(cai)(cai)料(liao)(liao)(liao)(liao)粘一起,由(you)客(ke)戶協助處理。機(ji)(ji)械(xie)手安裝(zhuang)在(zai)機(ji)(ji)床模具兩(liang)側,模具開模距離(li)需要大(da)于300mm。適合大(da)板材(cai)(cai)料(liao)(liao)(liao)(liao)自(zi)(zi)動(dong)(dong)開料(liao)(liao)(liao)(liao)、拉伸。
(3)卷料(liao)送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji):有伺(si)服送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji),三合(he)一(yi)送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji),空氣送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji),高速滾輪送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji),左右(you)搖(yao)擺送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji),伺(si)服偏(pian)擺送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji),整平送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji),左右(you)移位送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji)。卷料(liao)送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji)適合(he)卷板材料(liao)的連(lian)續性生產,連(lian)續性送(song)(song)(song)(song)料(liao)的一(yi)類送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji),可(ke)生產連(lian)續性的卷料(liao)送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji)有空氣送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji),高速滾輪送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji),伺(si)服送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji),搖(yao)擺送(song)(song)(song)(song)料(liao)機(ji)(ji)(ji)(ji)(ji)(ji)。
(4)高速滾輪(lun)送(song)料(liao)(liao)機:滾輪(lun)送(song)料(liao)(liao)機是運用最(zui)廣泛的送(song)料(liao)(liao)設備,其原理是通(tong)過(guo)連(lian)桿與沖床輸出軸連(lian)接,由(you)沖床沖壓帶動(dong)其運轉,通(tong)過(guo)調整偏(pian)心盤的偏(pian)擺幅(fu)度(du)來調節送(song)料(liao)(liao)機的送(song)料(liao)(liao)長(chang)度(du)。高速滾輪(lun)送(song)料(liao)(liao)機優點:送(song)料(liao)(liao)精度(du)高,速度(du)快,無須(xu)額外供能,故障率極低。
(5)空氣(qi)(qi)送(song)(song)料(liao)(liao)機:空氣(qi)(qi)送(song)(song)料(liao)(liao)機是沖(chong)(chong)壓行業最(zui)早使用(yong)的(de)一款(kuan)送(song)(song)料(liao)(liao)設備(bei),其原理是以氣(qi)(qi)源做(zuo)動力(li),通(tong)過氣(qi)(qi)缸夾住材料(liao)(liao),由(you)氣(qi)(qi)缸的(de)伸縮(suo)行程來送(song)(song)料(liao)(liao),調(diao)節送(song)(song)料(liao)(liao)長度則通(tong)過調(diao)氣(qi)(qi)缸的(de)行程的(de)長短來控(kong)制的(de)。空氣(qi)(qi)送(song)(song)料(liao)(liao)機優點(dian):操作簡便,安裝(zhuang)方便,價格(ge)實(shi)惠,能以最(zui)低的(de)價格(ge)實(shi)現自動化沖(chong)(chong)壓的(de)送(song)(song)料(liao)(liao)設備(bei)。實(shi)際生產時(shi)主要用(yong)于對送(song)(song)料(liao)(liao)要求(qiu)精度不高,速度不快的(de)沖(chong)(chong)壓制品(pin)送(song)(song)料(liao)(liao)。
送料機故障維修
1、送料機工作時振動很大
原因:原材料太彎;原材料未倒角;中心位錯(cuo)位。
對策:盡量購買(mai)直的材(cai)料(liao)(liao);材(cai)料(liao)(liao)尾部倒角(jiao);重新校對中(zhong)心。
2、無法啟動
原因:電源未接(jie)入。
對(dui)策:檢查電源是否連接好。
3、壓力不足
原因:液壓油量不足;電機是(shi)否正常(chang)工作(zuo);濾網堵(du)塞;密封圈(quan)破損。
對策:補(bu)充液壓油;檢(jian)查線路連接;更換濾蕊;更換密封圈。
4、換料時,棒材無法進入送料機內
原因(yin):后退時(shi)間(jian)設置太短,推桿不能完全退回到料管尾部。
對策:長按(an)“設(she)置(zhi)”鍵(jian),再(zai)按(an)“增加(jia)”增加(jia)后退時間,再(zai)按(an)兩下“設(she)置(zhi)”鍵(jian)回到工作狀態。
5、送料機送完料不報警或者提前報警
原因:壓(ya)力不(bu)(bu)夠;料管位(wei)置不(bu)(bu)對;電機(ji)是否正常工作。
對策:檢(jian)查油量;稍移動料管;檢(jian)查線(xian)路。