2022年5月23日，國內首(shou)條測(ce)井裝備全流程(cheng)智(zhi)能(neng)化加工生產(chan)線(xian)投產(chan)。

在(zai)中(zhong)(zhong)油(you)測(ce)井(jing)西安產業化(hua)工(gong)(gong)房內筆者看到(dao)，隨著生產調度(du)員按下發(fa)送生產訂單的(de)(de)回車鍵，程序自動分(fen)(fen)析，智(zhi)(zhi)能(neng)分(fen)(fen)配(pei)合適的(de)(de)加(jia)工(gong)(gong)原(yuan)(yuan)(yuan)料并定位(wei)，生產指(zhi)令直(zhi)達測(ce)井(jing)裝(zhuang)備智(zhi)(zhi)能(neng)化(hua)加(jia)工(gong)(gong)線，機械臂輕松靈活地從原(yuan)(yuan)(yuan)料庫中(zhong)(zhong)夾起(qi)長達2.3米(mi)、直(zhi)徑(jing)130毫米(mi)、重達200千克的(de)(de)測(ce)井(jing)儀器重型(xing)部件原(yuan)(yuan)(yuan)料并送入數控加(jia)工(gong)(gong)設備。經過2個小時的(de)(de)整(zheng)體削切、內腔銑磨(mo)，一件精度(du)控制在(zai)0.05微米(mi)的(de)(de)整(zheng)裝(zhuang)巖性密度(du)儀器下外殼體下線并被自動送回庫位(wei)。

這條生(sheng)產線全部采用智(zhi)能(neng)化(hua)設備(bei)，全流程實現無人化(hua)生(sheng)產，在大(da)幅降低勞動強度的同時，有效(xiao)提高了(le)加(jia)工質量與效(xiao)率。這也(ye)是國內石油(you)行業第一條全流程少人值守的測井裝(zhuang)備(bei)智(zhi)能(neng)化(hua)加(jia)工生(sheng)產線。

2020年起，中油(you)測井致力于測井裝備(bei)自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)加(jia)工(gong)技(ji)術(shu)研究，先后攻克(ke)多項工(gong)藝(yi)(yi)技(ji)術(shu)難(nan)題，建成(cheng)“高(gao)(gao)精度(du)、高(gao)(gao)效(xiao)率、全流(liu)程、全數(shu)字化(hua)(hua)(hua)(hua)”的(de)(de)第一(yi)條(tiao)自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)加(jia)工(gong)生(sheng)產(chan)(chan)線(xian)(xian)。在穩步(bu)跨出(chu)自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)的(de)(de)第一(yi)步(bu)后，中油(you)測井于2022年進一(yi)步(bu)深(shen)化(hua)(hua)(hua)(hua)自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)生(sheng)產(chan)(chan)線(xian)(xian)集成(cheng)優化(hua)(hua)(hua)(hua)、生(sheng)產(chan)(chan)線(xian)(xian)數(shu)字雙胞(bao)胎仿真、數(shu)字化(hua)(hua)(hua)(hua)自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)數(shu)據鏈集成(cheng)等多項新(xin)的(de)(de)技(ji)術(shu)工(gong)藝(yi)(yi)升(sheng)級與應(ying)用(yong)(yong)，實現(xian)了儀器(qi)零件(jian)(jian)排(pai)(pai)產(chan)(chan)、儲(chu)存、運轉、加(jia)工(gong)、檢測的(de)(de)全流(liu)程自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)制造，并形成(cheng)“一(yi)體(ti)兩(liang)線(xian)(xian)三(san)化(hua)(hua)(hua)(hua)”的(de)(de)特色技(ji)術(shu)。“一(yi)體(ti)兩(liang)線(xian)(xian)三(san)化(hua)(hua)(hua)(hua)”，即(ji)能(neng)夠采(cai)用(yong)(yong)1套軟件(jian)(jian)系(xi)統“一(yi)體(ti)”調度(du)，“兩(liang)條(tiao)生(sheng)產(chan)(chan)線(xian)(xian)”少人值(zhi)守自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)加(jia)工(gong)，體(ti)現(xian)出(chu)全過程數(shu)字化(hua)(hua)(hua)(hua)、全工(gong)序自(zi)動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)、主(zhu)排(pai)(pai)產(chan)(chan)智能(neng)化(hua)(hua)(hua)(hua)的(de)(de)“三(san)化(hua)(hua)(hua)(hua)”特點(dian)，提高(gao)(gao)生(sheng)產(chan)(chan)效(xiao)率2.5倍(bei)，加(jia)工(gong)品類覆蓋了從電纜裝備(bei)的(de)(de)小型、高(gao)(gao)精度(du)結(jie)構(gou)件(jian)(jian)到(dao)隨鉆裝備(bei)的(de)(de)重型、復雜(za)空間結(jie)構(gou)件(jian)(jian)。

截至5月(yue)27日，已具備39種(zhong)儀器、289種(zhong)零件(jian)的自動化加(jia)工能力。