【數控機(ji)床(chuang)操(cao)作(zuo)】數控機(ji)床(chuang)操(cao)作(zuo)方法是什(shen)么 數控機(ji)床(chuang)操(cao)作(zuo)注(zhu)意事(shi)項(xiang)

數控機床操作方法是什么

完整的數控車床加工主要由以(yi)下(xia)九個部分組(zu)成：

開(kai)機(ji)→加工前(qian)檢(jian)查(cha)→裝夾工件→輸(shu)入→程序開(kai)始加工→加工完畢→檢(jian)查(cha)工件→卸載(zai)工件→清掃機(ji)床→關機(ji)。開(kai)機(ji)前(qian)應首先確認機(ji)床處于正(zheng)常(chang)(chang)狀態；檢(jian)查(cha)有無潤(run)滑油以及(ji)是否有其它異(yi)常(chang)(chang)情況。

該圖片由注冊用戶"天行健"提供，版權聲明反饋

1.將電源總(zong)開關扳到ON；

2.按下主操(cao)作(zuo)盤上的NC系統電源(yuan)ON開關(guan)；

3.系統啟動后(hou)(hou)，解除急(ji)停，按一(yi)下(xia)復(fu)(fu)位(wei)鍵(jian)（RESET），之后(hou)(hou)把(ba)模式選擇(ze)開(kai)關調到原點復(fu)(fu)歸位(wei)置再按一(yi)下(xia)三軸原點復(fu)(fu)歸鍵(jian)（A.REP）待XYZ三軸都歸零后(hou)(hou)開(kai)機(ji)完成(cheng)。加(jia)工前檢(jian)查：機(ji)器接通(tong)電源后(hou)(hou)需認真檢(jian)查有無各種異常情況：

1.確認沒有報警顯示；

2.確(que)認氣壓系(xi)統壓力正常(chang)；

3.確認集中(zhong)潤(run)滑系(xi)統及(ji)所有其它系(xi)統運行(xing)正常。

數控機床操作注意事項

1、裝夾工件

確認數控車床無任何異常情(qing)況(kuang)之(zhi)后(hou)認真清掃機(ji)(ji)臺裝甲(jia)(jia)部分準備裝甲(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)，裝甲(jia)(jia)前(qian)應(ying)跟據所加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)形狀及加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)方(fang)法確(que)(que)(que)認裝甲(jia)(jia)方(fang)式(shi)；以及根據加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)圖紙確(que)(que)(que)認所加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)實際(ji)尺(chi)寸。上(shang)(shang)機(ji)(ji)后(hou)應(ying)首先用銼(cuo)刀或其它工(gong)(gong)(gong)(gong)(gong)(gong)具去除工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)上(shang)(shang)的(de)(de)(de)(de)毛刺(ci)；再(zai)找(zhao)(zhao)到(dao)(dao)(dao)(dao)(dao)正確(que)(que)(que)的(de)(de)(de)(de)較(jiao)表位把(ba)(ba)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)較(jiao)平(ping)；較(jiao)好表后(hou)應(ying)根據實際(ji)情(qing)況(kuang)用分中(zhong)(zhong)棒，刀具或者較(jiao)表找(zhao)(zhao)到(dao)(dao)(dao)(dao)(dao)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)中(zhong)(zhong)心(xin)(xin)；再(zai)把(ba)(ba)中(zhong)(zhong)心(xin)(xin)坐(zuo)(zuo)標數(shu)抄到(dao)(dao)(dao)(dao)(dao)機(ji)(ji)器的(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)坐(zuo)(zuo)標系(xi)上(shang)(shang)。（分中(zhong)(zhong)和(he)把(ba)(ba)坐(zuo)(zuo)標數(shu)抄到(dao)(dao)(dao)(dao)(dao)機(ji)(ji)器上(shang)(shang)的(de)(de)(de)(de)步驟如(ru)下(xia)(xia)(xia)(xia)：首先把(ba)(ba)模(mo)式(shi)選(xuan)擇開關(guan)轉到(dao)(dao)(dao)(dao)(dao)MDI模(mo)式(shi)下(xia)(xia)(xia)(xia)；按(an)(an)下(xia)(xia)(xia)(xia)軟(ruan)鍵(jian)[PROG]輸(shu)入(ru)M3S500；按(an)(an)下(xia)(xia)(xia)(xia)軟(ruan)鍵(jian)[INSERT]讓機(ji)(ji)床接受所輸(shu)入(ru)的(de)(de)(de)(de)程(cheng)序再(zai)按(an)(an)循(xun)(xun)環啟(qi)動按(an)(an)鈕[CYCLESTARTC]啟(qi)動分中(zhong)(zhong)棒；接著用手輪找(zhao)(zhao)到(dao)(dao)(dao)(dao)(dao)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)中(zhong)(zhong)心(xin)(xin)，找(zhao)(zhao)到(dao)(dao)(dao)(dao)(dao)中(zhong)(zhong)心(xin)(xin)后(hou)按(an)(an)下(xia)(xia)(xia)(xia)軟(ruan)鍵(jian)[OFS/SET]再(zai)按(an)(an)下(xia)(xia)(xia)(xia)屏(ping)(ping)幕(mu)(mu)下(xia)(xia)(xia)(xia)方(fang)的(de)(de)(de)(de)選(xuan)擇按(an)(an)鈕[工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)系(xi)]找(zhao)(zhao)到(dao)(dao)(dao)(dao)(dao)需要(yao)錄入(ru)的(de)(de)(de)(de)坐(zuo)(zuo)標系(xi)輸(shu)入(ru)X0再(zai)按(an)(an)下(xia)(xia)(xia)(xia)屏(ping)(ping)幕(mu)(mu)下(xia)(xia)(xia)(xia)方(fang)的(de)(de)(de)(de)[測量]按(an)(an)鈕寫(xie)入(ru)X軸坐(zuo)(zuo)標。再(zai)用同樣的(de)(de)(de)(de)方(fang)法寫(xie)入(ru)Y軸坐(zuo)(zuo)標。至此把(ba)(ba)中(zhong)(zhong)心(xin)(xin)坐(zuo)(zuo)標數(shu)抄到(dao)(dao)(dao)(dao)(dao)機(ji)(ji)器的(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)坐(zuo)(zuo)標系(xi)上(shang)(shang)這一步完成(cheng)。）中(zhong)(zhong)心(xin)(xin)數(shu)抄好后(hou)還需要(yao)抄Z軸坐(zuo)(zuo)標數(shu)，工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)一般取對(dui)頂為(wei)零對(dui)好刀后(hou)只要(yao)把(ba)(ba)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)頂面的(de)(de)(de)(de)數(shu)抄到(dao)(dao)(dao)(dao)(dao)機(ji)(ji)床坐(zuo)(zuo)標的(de)(de)(de)(de)Z軸數(shu)一欄就可(ke)以了。輸(shu)入(ru)程(cheng)序開始(shi)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)：以用存(cun)儲(chu)卡(ka)進行DNC加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)為(wei)例，首先將加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)程(cheng)序拷貝到(dao)(dao)(dao)(dao)(dao)存(cun)儲(chu)卡(ka)里（可(ke)一次拷貝多個程(cheng)序）把(ba)(ba)模(mo)式(shi)選(xuan)擇開關(guan)調到(dao)(dao)(dao)(dao)(dao)DNC再(zai)按(an)(an)下(xia)(xia)(xia)(xia)軟(ruan)鍵(jian)PROG接著按(an)(an)右軟(ruan)鍵(jian)[＞]兩次，按(an)(an)下(xia)(xia)(xia)(xia)DNC-CD顯示(shi)存(cun)儲(chu)卡(ka)里面的(de)(de)(de)(de)程(cheng)序。找(zhao)(zhao)到(dao)(dao)(dao)(dao)(dao)需要(yao)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)(de)程(cheng)序，按(an)(an)下(xia)(xia)(xia)(xia)相應(ying)的(de)(de)(de)(de)序號再(zai)按(an)(an)軟(ruan)鍵(jian)DNC-ST。按(an)(an)YCLESTARTC（循(xun)(xun)環啟(qi)動按(an)(an)鈕）就開始(shi)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)了。

2、加工完畢

所(suo)(suo)輸入的(de)(de)程(cheng)(cheng)序(xu)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完成(cheng)之后機(ji)(ji)床Z軸會抬(tai)高(gao)(gao)到(dao)一(yi)(yi)定的(de)(de)高(gao)(gao)度同(tong)(tong)時(shi)機(ji)(ji)床主(zhu)軸（Z軸）會停止(zhi)轉動機(ji)(ji)床各軸停止(zhi)運行，當一(yi)(yi)個程(cheng)(cheng)序(xu)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完成(cheng)之后：要認真檢查(cha)程(cheng)(cheng)序(xu)所(suo)(suo)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)的(de)(de)地方有無過切漏切彈刀(dao)以及光得(de)太粗等情況(kuang)。當編程(cheng)(cheng)員給出的(de)(de)所(suo)(suo)有程(cheng)(cheng)序(xu)都加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完成(cheng)之后則(ze)(ze)代表(biao)工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完成(cheng)，檢查(cha)工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)：工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完成(cheng)之后應整體(ti)性的(de)(de)檢查(cha)所(suo)(suo)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)的(de)(de)工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)外(wai)觀(guan)、工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)尺寸以及其它方面有無達到(dao)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)要求。一(yi)(yi)切確認無誤后則(ze)(ze)可以下機(ji)(ji)。卸載工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)：確認加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完成(cheng)就可以卸載工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)，當一(yi)(yi)個工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完成(cheng)后就已經是(shi)成(cheng)品(pin)或半成(cheng)品(pin)而(er)不能再有碰凹刮花等痕(hen)跡。所(suo)(suo)以針對不同(tong)(tong)的(de)(de)工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)要靈活的(de)(de)運用不同(tong)(tong)的(de)(de)方法。要做到(dao)輕拿輕放(fang)，安(an)全(quan)合理。確保人身和工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)的(de)(de)安(an)全(quan)。

3、清掃機床

當機臺上有較多鐵屑以及其它雜物時就需要清掃數控機床。清(qing)掃機(ji)(ji)(ji)床(chuang)時(shi)應(ying)(ying)(ying)用掃把(ba)或木棒等(deng)軟材料來(lai)清(qing)理殘(can)存在機(ji)(ji)(ji)床(chuang)內(nei)的(de)雜物而不要用鐵(tie)棒或風槍等(deng)工(gong)(gong)(gong)具清(qing)掃機(ji)(ji)(ji)臺。以免出現碰傷(shang)機(ji)(ji)(ji)床(chuang)加(jia)工(gong)(gong)(gong)部(bu)分(fen)和把(ba)碎鐵(tie)屑吹進機(ji)(ji)(ji)床(chuang)導軌影(ying)響加(jia)工(gong)(gong)(gong)精度。關(guan)(guan)機(ji)(ji)(ji)：當工(gong)(gong)(gong)件加(jia)工(gong)(gong)(gong)完(wan)成(cheng)機(ji)(ji)(ji)床(chuang)清(qing)掃完(wan)畢后可以關(guan)(guan)機(ji)(ji)(ji)時(shi)方可關(guan)(guan)機(ji)(ji)(ji)。如遇特殊情(qing)況（如打雷等(deng)）也應(ying)(ying)(ying)該關(guan)(guan)閉機(ji)(ji)(ji)床(chuang)。關(guan)(guan)機(ji)(ji)(ji)時(shi)應(ying)(ying)(ying)先把(ba)X.Y.Z三軸(zhou)移動到(dao)中(zhong)間位(wei)置，坐(zuo)標軸(zhou)，主(zhu)軸(zhou)等(deng)應(ying)(ying)(ying)停止運行；然(ran)后按(an)下急停開(kai)關(guan)(guan)，再(zai)按(an)下主(zhu)操(cao)作盤(pan)上的(de)NC系統電源OFF開(kai)關(guan)(guan)；接(jie)著將電氣控制柜的(de)電源開(kai)關(guan)(guan)扳到(dao)OFF。把(ba)穩壓器開(kai)關(guan)(guan)關(guan)(guan)掉(diao)。關(guan)(guan)好機(ji)(ji)(ji)床(chuang)上各(ge)防護門。至(zhi)此關(guan)(guan)機(ji)(ji)(ji)完(wan)成(cheng)。