一、臥式加工中心和立式加工中心區別在哪
加(jia)(jia)工(gong)中(zhong)心(xin)按主軸在(zai)空間(jian)所處的狀態可分為(wei)立式加(jia)(jia)工(gong)中(zhong)心(xin)和臥式加(jia)(jia)工(gong)中(zhong)心(xin),這兩種(zhong)加(jia)(jia)工(gong)中(zhong)心(xin)存在(zai)一定的區別:
1、結構區別
臥式加(jia)(jia)(jia)工(gong)(gong)中(zhong)心和立(li)式加(jia)(jia)(jia)工(gong)(gong)中(zhong)心最主(zhu)要的區別是(shi)Z軸結(jie)構的不同,臥式加(jia)(jia)(jia)工(gong)(gong)中(zhong)心的Z軸是(shi)水平(ping)向下運(yun)(yun)動完(wan)成(cheng)加(jia)(jia)(jia)工(gong)(gong)的,而(er)立(li)式加(jia)(jia)(jia)工(gong)(gong)中(zhong)心Z軸是(shi)垂直向下運(yun)(yun)動完(wan)成(cheng)加(jia)(jia)(jia)工(gong)(gong)的。
2、工作臺區別
臥式加工(gong)(gong)中心的(de)工(gong)(gong)作(zuo)臺(tai)(tai)只設計成X或Y向(xiang)運(yun)動,工(gong)(gong)作(zuo)臺(tai)(tai)形式一般是點陣螺孔(kong)臺(tai)(tai)面的(de)旋轉式工(gong)(gong)作(zuo)臺(tai)(tai),相對較容易選裝交換式雙工(gong)(gong)作(zuo)臺(tai)(tai)。立式加工(gong)(gong)中心工(gong)(gong)作(zuo)臺(tai)(tai)通(tong)常為(wei)十(shi)字滑臺(tai)(tai)結構(gou)的(de)T型槽工(gong)(gong)作(zuo)臺(tai)(tai),有兩套(tao)運(yun)動機構(gou)負(fu)責相互垂(chui)直(zhi)方向(xiang)的(de)移動,X向(xiang)進給的(de)工(gong)(gong)作(zuo)臺(tai)(tai)覆蓋(gai)在(zai)負(fu)責Y向(xiang)進給的(de)導軌之上。
3、操作區別
立式(shi)加(jia)(jia)工(gong)中心裝夾方(fang)便,便于(yu)操(cao)作,易(yi)于(yu)觀(guan)察加(jia)(jia)工(gong)情況,調試程(cheng)序容(rong)易(yi)。臥式(shi)加(jia)(jia)工(gong)中心所加(jia)(jia)工(gong)工(gong)件普(pu)遍比較(jiao)龐大,一體化程(cheng)度較(jiao)高(gao),裝夾困(kun)難,不容(rong)易(yi)監(jian)控(kong)加(jia)(jia)工(gong)過程(cheng),操(cao)作調試相對困(kun)難。
4、加工狀況區別
立(li)式加(jia)(jia)(jia)工(gong)中心(xin)在加(jia)(jia)(jia)工(gong)型腔或下凹的型面時,切屑不易排(pai)出,嚴重時會損壞刀具(ju),破壞已(yi)加(jia)(jia)(jia)工(gong)表面,影響加(jia)(jia)(jia)工(gong)的順(shun)利進行,要特別(bie)注意刀具(ju)的安裝,以及工(gong)件的夾裝。臥式加(jia)(jia)(jia)工(gong)中心(xin)加(jia)(jia)(jia)工(gong)時排(pai)屑容易,加(jia)(jia)(jia)工(gong)狀況相對較理(li)想。
5、價格區別
臥(wo)(wo)(wo)式(shi)加(jia)(jia)(jia)工中(zhong)(zhong)(zhong)心(xin)不(bu)論(lun)加(jia)(jia)(jia)工工藝還是結構(gou)復雜(za)程(cheng)度要超(chao)過立式(shi)加(jia)(jia)(jia)工中(zhong)(zhong)(zhong)心(xin)。有能力生產臥(wo)(wo)(wo)式(shi)加(jia)(jia)(jia)工中(zhong)(zhong)(zhong)心(xin)的廠家也相對較(jiao)少,相同加(jia)(jia)(jia)工范圍的臥(wo)(wo)(wo)式(shi)加(jia)(jia)(jia)工中(zhong)(zhong)(zhong)心(xin)價(jia)格比立式(shi)加(jia)(jia)(jia)工中(zhong)(zhong)(zhong)心(xin)高(gao)上一(yi)倍。
二、如何正確選擇立式與臥式加工中心
立式加工(gong)中(zhong)心(xin)和臥(wo)式加工(gong)中(zhong)心(xin)是兩(liang)種(zhong)不同的加工(gong)中(zhong)心(xin),在選擇的時候主要(yao)是根據加工(gong)需求來選擇:
1、立式加工中心
立(li)式加(jia)工(gong)(gong)(gong)中心(xin)占地面積(ji)小,結構簡單,而且(qie)價格相對較低,裝夾工(gong)(gong)(gong)作比較方便,調試程序容易(yi),應用范圍較為廣泛,但不能加(jia)工(gong)(gong)(gong)太(tai)高(gao)的零(ling)件,一般(ban)是(shi)加(jia)工(gong)(gong)(gong)盤、套(tao)、板類零(ling)件等加(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)件體積(ji)相對較小的工(gong)(gong)(gong)件。
2、臥式加工中心
臥式加(jia)工(gong)(gong)中心加(jia)工(gong)(gong)狀況(kuang)相(xiang)對較(jiao)理想,在一次裝夾后(hou)可(ke)(ke)以(yi)完成(cheng)除安(an)裝面和(he)頂面以(yi)外的(de)其余四個表面的(de)加(jia)工(gong)(gong),比(bi)較(jiao)適合加(jia)工(gong)(gong)箱體類零件,加(jia)裝角度頭后(hou)可(ke)(ke)以(yi)實現五面體加(jia)工(gong)(gong)。
因(yin)此(ci),在選(xuan)擇加工中心的時候,選(xuan)立式還是臥式主要看要加工的對象是什么(me)。